Generac Power Systems 5251, 5252, 5254, 5255 Generac Power Systems Standard Limited Warranty for

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Section 10 – Warranty

Air-cooled Generators

GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FOR

HOME STANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELOW

For a period of two (2) years from the date of sale, or start-up by Authorized/Certified Generac Power Systems Dealer, or branch thereof, Generac Power Systems, Inc. will, at its option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below. Any equipment that the purchaser/owner claims to be defective must be examined by the nearest Authorized/ Certified Generac Power Systems Dealer, or branch thereof. This warranty applies only to Generac Power Systems Generators used in "Standby" applications, as Generac Power Systems, Inc. has defined Standby, provided said generator has been properly installed and inspected on-site by appropriate personnel. Scheduled maintenance, as outlined by the generator owner's manual, is highly recommended. This should be performed by an Authorized/Certified Generac Power Systems Dealer, or branch thereof. This will verify service has been performed on the unit throughout the warranty period.

WARRANTY SCHEDULE

YEARS ONE and TWO — Limited comprehensive coverage on mileage, labor, and parts listed.

• - ALL COMPONENTS

*Start-up and/or On-line Registration, or Registration Card, along with Proof of Purchase, must be performed and/or sent in.

Guidelines:

Any and all warranty repairs and/or concerns, must be performed and/or addressed by an Authorized/Certified Generac Power Systems Dealer, or branch thereof.

A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the genset. If a Non - Generac Power

Systems, Inc. Transfer Switch is substituted for use and directly causes damage to the genset, no warranty coverage shall apply.

All warranty expense allowances are subject to the conditions defined in Generac Power Systems Warranty, Policies, and Procedures Flat Rate Manual.

Units that have been resold are not covered under the Generac Power Systems Warranty, as this Warranty is not transferable.

Unit enclosure is only covered against rust or corrosion the first year of the warranty provision.

Use of Non-Generac replacement part(s) will void the warranty in its entirety.

Engine coolant heaters (block-heaters), heater controls and circulating pumps are only covered during the first year of the warranty provision (If applicable).

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

1.Any unit built/manufactured prior to January 1, 2005.

2.Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up).

3.Any failure caused by contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oils or coolants/antifreeze.

4.Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications as Generac Power Systems have defined Prime Power, Trailer Mounted or Rental Unit. Contact a Generac Power Systems Distributor for Prime Power, Trailer Mounted or Rental Unit definition and warranty.

5.Units used for prime power in place of existing utility power where utility is present or in place of utility power where utility power service does not normally exist.

6.Failures caused by any external cause or act of God such as, but not limited to, collision, fire, theft, freezing, vandalism, riot or wars, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado, hurricane, terrorist acts or nuclear holocaust.

7.Products that are modified or altered in a manner not authorized by Generac Power Systems in writing.

8.Failures due, but not limited to, normal wear and tear, accident, misuse, abuse, negligence, or improper installation or sizing.

9.Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).

10.Failure due to misapplication, misrepresentation, or bi-fuel conversion.

11.Telephone, facsimile, cell phone, satellite, internet, or any other communication expenses.

12.Rental equipment used while warranty repairs are being performed (i.e. rental generators, cranes, etc.).

13.Overtime, holiday, or emergency labor.

14.Planes, ferries, railroad, busses, helicopters, snowmobiles, snow-cats, off-road vehicle or any other mode of transportation deemed abnormal.

15.Any and all expenses incurred investigating performance complaints unless defective Generac materials and/or workmanship were the direct cause of the problem.

16.Starting batteries, fuses, light bulbs, engine fluids, and overnight freight cost for replacement part(s).

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to purchaser/owner.

GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC POWER SYSTEMS, INC. NEGLIGENCE.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/ owner. Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner specific legal rights. Purchaser/owner also may have other rights that vary from state to state.

Generac Power Systems, Inc. • P.O. Box 8 • Waukesha, WI 53187

Ph: (262) 544-4811 • Fax: (262) 544-4851

Bulletin 0171360SVE / Printed in U.S.A. 7.05

Part No. 0G0492

Revision A (06/16/06)

Printed in U.S.A.

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Contents Listed Introduction Authorized Dealer LocationPost Installation Start-up Adjustments MaintenanceTroubleshooting Introduction Inside Front Cover Warning   Electrical Hazards  ‹ Standards IndexUNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms Generator 7kW, Single Cylinder GH-410 EngineSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine System SET LED Fuel Requirements RecommendationsFuel Consumption ‹ 1.8.1 BTU Flow Requirements Natural GASReconfiguring the Fuel System ‹ 1.9.1 7 KW, 410CC Engine‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines Location ‹ 1.10.1 GeneratorBattery Requirements Battery Installation‹ 1.10.2 Transfer Switch 10.2.1 7, 10, 13, and 16 kW Units if equippedBattery 10 Battery Cable ConnectionsCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic Operation7KW Natural GAS only Engine Governor Adjustment ‹ 2.7.1 7 KW Units‹ 3.1.1 Auto Position ‹ 3.1.3 Manual PositionAutomatic Transfer Operation Sequence of Automatic OperationManual Transfer Operation ‹ 3.1.4 Choke OperationSetting the Exercise Timer ‹ 3.4.2 Transfer Back to Utility Power Source‹ 3.6.1 LOW OIL Pressure Switch ‹ 3.6.2 High Temperature Switch‹ 3.6.3 Overcrank Approximate Crank Cycle Times‹ 3.6.6 LOW Battery Checking the Engine OIL LevelFuses ‹ 3.6.5 RPM Sensor FailureChanging the Engine OIL ‹ 4.3.1 OIL Change Intervals‹ 4.3.2 Engine OIL Recommendations Spark Plugs ‹ 4.4.1 7, 13, and 16KW Generators‹ 4.4.2 10KW Generators Battery Maintenance Valve ClearanceCooling System 11 Cooling Vent LocationsOUT of Service Procedure ‹ 4.11.2 Return to Service‹ 4.11.1 Removal from Service Corrosion ProtectionService Schedule Be performed by the nearest Authorized DealerTroubleshooting Guide Problem Cause CorrectionAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingGenerac Power Systems Standard Limited Warranty for