Generac Power Systems 5253, 5252, 5254, 5251, 5255 owner manual BOX Load Center

Page 49

 

 

 

 

Section 9 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled Generators

 

 

 

 

 

 

 

 

 

 

 

Transfer Switch Assembly – Drawing No. 0F9774-A

 

 

 

 

 

 

 

 

ITEM

PART NO. QTY. DESCRIPTION

 

ITEM

PART NO. QTY. DESCRIPTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

0F8278

1

BOX LOAD CENTER

21

074138

2

LUG QUICK DISCONNECT NI-S 10X45

2

0D4800

1

COVER, 8 CIRCUIT LOAD CENTER

 

 

 

DEG BRASS / TIN

 

 

 

 

 

 

 

 

 

0F5211

1

COVER, 10 CIRCUIT LOAD CENTER

22

036933

6

SCREW PPHM #10-32 X 3/8”

 

 

 

 

 

0D3092

1

COVER, 12 CIRCUIT LOAD CENTER

23

077033

6

LUG SLDLSS 1/0-#14X9/16 AL/CU

 

 

0F8312

1

COVER, 16 CIRCUIT LOAD CENTER

24

048850

1

BLOCK TERMINAL 20A 5 X 6 X 1100V

3

0C2237

1

TRANSFER SWITCH HOME STANDBY

25

028739

4

TIE WRAP 3.9" X .10"

 

 

 

 

 

 

 

 

 

 

100A 2P 250V

26

0A2110

4

SCREW SWAGE 1/4-20 X 1/2" ZINC

 

3A

077220

1

COIL UTILITY

27

0D3191

1

COVER, RELAY & TERMINAL BLOCK

 

3B

077220A

1

COIL STANDBY

28

0D3088

1

WIRE HARNESS, LOAD CENTER (NOT

 

3C

082574

1

INSULATOR-SIDEWALL (NOT SHOWN)

 

 

 

SHOWN)

 

 

 

 

 

 

 

 

3D

084464

1

LIMIT SWITCH OPERATION (NOT

29

073591

2

FUSE HOLDER

 

 

 

 

 

 

 

 

 

 

 

SHOWN)

30

073590A

2

FUSE 5A

 

 

 

 

 

 

 

4

074908

6

SCREW HHTT M5-0.8 X 10

31

040213B

4

SUPPORT SNAP-IN 1-3/8"

 

 

 

 

5

024912

1

SCREW HHTT 1/4-20 X 5/8

 

 

 

 

 

8 10 12 16 CIRCUIT

6

0A1658

1

LOCK WASHER, SPECIAL-1/4”

32

0E7888

A/R

CIR BRK 20A 2P

 

1

 

1

 

 

7

063617

1

RELAY PANEL 12VDC DPDT 10A@240VAC

33

0E7888A

A/R

CIR BRK 30A 2P

1

1

1

 

 

 

8

0E7889A

1

8 CIRCUIT LOAD CENTER

34

0E7888B

A/R

CIR BRK 15A 1P

5

3

5

5

 

 

 

 

0E7889

1

12 CIRCUIT LOAD CENTER (ALSO USED

35

0E7888C

A/R

CIR BRK 20A 1P

1

3

3

5

 

 

 

 

 

 

FOR 10 CIRCUIT)

36

0E7888D

A/R

CIR BRK 40A 2P

 

 

 

1

1

 

 

 

 

0F9213

1

16 CIRCUIT LOAD CENTER

37

0E7888E

A/R

CIR BRK 50A 2P

 

 

 

 

1

 

 

9

0A1495

4

SCREW HHTT M4-0.7 X 10

38

0D3320

1

COVER - HARNESS ENTRY

 

 

 

 

10

0A1661

2

RIVET POP .156” X .675”

39

0F5439

1

HARNESS, 8 CIRCUIT LOAD CENTER TO

11

022473

1

WASHER FLAT 1/4-M6 ZINC

 

 

 

EXT CONN BOX

 

 

 

 

 

 

 

12

081108

1

PLUG PLASTIC

 

0F9327

1

HARNESS, 10 CIRCUIT LOAD CENTER

 

 

0F9199

1

PLUG PLASTIC

 

 

 

TO EXT CONN BOX

 

 

 

 

 

 

 

13

0D4684

1

HARNESS ADAPTER PLATE

 

0F6720

1

HARNESS, 12 CIRCUIT LOAD CENTER

 

 

0D4684A

1

8 CIRCUIT HARNESS ADAPTER PLATE

 

 

 

TO EXT CONN BOX

 

 

 

 

 

 

 

14

0F8279

1

SUBPLATE, LOAD CENTER

 

0F6720

1

HARNESS, 16 CIRCUIT LOAD CENTER

15

0F4790

10.5”

U-CHANNEL

 

 

 

TO EXT CONN BOX

 

 

 

 

 

 

 

16

022152

6

WASHER LOCK #10

40

075475

2

SCREW PPHM M4-0.7 X 10

 

 

 

 

17

064526

2

SCREW HWHS #6-25 X 3/8”

41

0A7215

4

SCREW SW 1/4"-20 X 5/8” WITH WASHER

18

0E6155

1

ARM EXTENDER PIN

42

0E6193

1

BRACKET, ARM EXTENDER

 

 

 

19

063378

4

HOLDER CABLE TIE

 

 

 

 

 

 

 

 

 

 

 

 

20

0G0979

1

HARNESS, 8 CIRCUIT LOAD CENTER TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0G0980

1

HARNESS, 10 CIRCUIT LOAD CENTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO MAIN PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0G0981

1

HARNESS, 12 CIRCUIT LOAD CENTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO MAIN PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0G0982

1

HARNESS, 16 CIRCUIT LOAD CENTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO MAIN PANEL

 

 

 

 

 

 

 

 

 

 

 

 

47

Image 49
Contents Listed Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front Cover Warning  ‹ Standards Index  Electrical Hazards Protection Systems UNPACKING/INSPECTIONBreaker for Bedrooms 7kW, Single Cylinder GH-410 Engine Generator‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Requirements Recommendations System SET LEDFuel Consumption ‹ 1.8.1 BTU Flow Requirements Natural GAS‹ 1.9.1 7 KW, 410CC Engine Reconfiguring the Fuel System‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines ‹ 1.10.1 Generator LocationBattery Installation Battery Requirements‹ 1.10.2 Transfer Switch 10.2.1 7, 10, 13, and 16 kW Units if equipped10 Battery Cable Connections BatteryBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Checking Automatic Operation Generator Tests Under Load7KW Natural GAS only ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto PositionSequence of Automatic Operation Automatic Transfer OperationManual Transfer Operation ‹ 3.1.4 Choke Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.6.2 High Temperature Switch ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.3 Overcrank Approximate Crank Cycle TimesChecking the Engine OIL Level ‹ 3.6.6 LOW BatteryFuses ‹ 3.6.5 RPM Sensor Failure‹ 4.3.1 OIL Change Intervals Changing the Engine OIL‹ 4.3.2 Engine OIL Recommendations ‹ 4.4.1 7, 13, and 16KW Generators Spark Plugs‹ 4.4.2 10KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling System‹ 4.11.2 Return to Service OUT of Service Procedure‹ 4.11.1 Removal from Service Corrosion ProtectionBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for