Generac Power Systems 5252, 5254, 5251 Generator Tests Under Load, Checking Automatic Operation

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Section 2 — Post Installation Start-up and Adjustments

Air-cooled Generators

2.4GENERATOR TESTS UNDER LOAD

To test the generator set with electrical loads applied, proceed as follows:

1.Set generator’s main circuit breaker to its OFF (or OPEN) position.

2.Turn OFF all breakers on the load center of the transfer box (T1 and T2).

3.Set the generator's AUTO/OFF/MANUAL switch to OFF.

4.Turn OFF the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

Do not attempt manual transfer switch opera- tion until all power voltage supplies to the transfer switch have been positively turned off. Failure to turn off all power voltage supplies will result in extremely hazardous and possibly fatal electrical shock.

5.Manually set the transfer switch to the STANDBY position, i.e., load terminals connected to the generator's E1/E2 terminals. The transfer switch operating lever should be down.

6.Set the generator's AUTO/OFF/MANUAL switch to MANUAL. The engine should crank and start immediately.

7.Let the engine stabilize and warm up for a few minutes.

8.Set the generator’s main circuit breaker to its ON (or closed) position. Loads are now powered by the standby generator.

9.Turn ON the load center of the transfer switch (T1 and T2).

10.Connect an accurate AC voltmeter and a frequen- cy meter across terminal lugs E1 and E2.

7kW voltage should be greater than 230 volts and frequency should be greater than 58 Hz.

10, 13 & 16kW voltage should be greater than 240 volts and frequency should be greater than 60 Hz.

11.Let the generator run at full rated load for 20-30 minutes. Listen for unusual noises, vibration or other indications of abnormal operation. Check for oil leaks, evidence of overheating, etc.

12.When testing under load is complete, turn OFF electrical loads.

13.Set the generator's main circuit breaker to its OFF (or OPEN) position.

14.Let the engine run at no-load for a few minutes.

15.Set the AUTO/OFF/MANUAL switch to OFF. The engine should shut down.

2.5CHECKING AUTOMATIC

OPERATION

To check the system for proper automatic operation, proceed as follows:

1.Set generator’s main circuit breaker to its OFF (or OPEN) position.

2.Check that the AUTO/OFF/MANUAL switch is set to OFF.

3.Turn OFF the utility power supply to the transfer switch, using means provided (such as a utility main line circuit breaker).

4.Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side.

5.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

6.Set the generator's main circuit breaker to its ON (or CLOSED)) position.

7.Set the AUTO/OFF/MANUAL switch to AUTO. The system is now ready for automatic operation.

8.Turn OFF the utility power supply to the transfer switch.

With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF after a 10 second delay. After starting, the transfer switch should connect load cir- cuits to the standby side after a 15 second delay. Let the system go through its entire automatic sequence of operation.

With the generator running and loads powered by generator AC output, turn ON the utility power supply to the transfer switch. The following should occur:

After about 15 seconds, the switch should transfer loads back to the utility power source.

About one minute after retransfer, the engine should shut down.

2.6ADJUSTING THE FUEL REGULATOR

- 7KW (NATURAL GAS ONLY)

NOTE:

All V-twin engine units DO NOT require a fuel reg- ulator adjustment due to the fuel system design.

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. If experiencing engine problems at high or full load conditions, follow these steps. It will require a frequency meter to perform this procedure.

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Contents Listed Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance Troubleshooting Warning  ‹ Standards Index  Electrical Hazards UNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms 7kW, Single Cylinder GH-410 Engine GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine ‹ 1.8.1 BTU Flow Requirements Natural GAS System SET LEDFuel Requirements Recommendations Fuel ConsumptionReconfiguring the Fuel System ‹ 1.9.1 7 KW, 410CC Engine‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines ‹ 1.10.1 Generator Location10.2.1 7, 10, 13, and 16 kW Units if equipped Battery RequirementsBattery Installation ‹ 1.10.2 Transfer Switch10 Battery Cable Connections BatteryCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic Operation7KW Natural GAS only ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto Position‹ 3.1.4 Choke Operation Automatic Transfer OperationSequence of Automatic Operation Manual Transfer Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise TimerApproximate Crank Cycle Times ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.2 High Temperature Switch ‹ 3.6.3 Overcrank‹ 3.6.5 RPM Sensor Failure ‹ 3.6.6 LOW BatteryChecking the Engine OIL Level FusesChanging the Engine OIL ‹ 4.3.1 OIL Change Intervals‹ 4.3.2 Engine OIL Recommendations Spark Plugs ‹ 4.4.1 7, 13, and 16KW Generators‹ 4.4.2 10KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling SystemCorrosion Protection OUT of Service Procedure‹ 4.11.2 Return to Service ‹ 4.11.1 Removal from ServiceBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for