Generac Power Systems 5252, 5254, 5251, 5255, 5253 owner manual Part NO. QTY. Description

Page 45

 

 

 

 

Section 9 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled Generators

 

 

 

 

 

 

 

 

 

Enclosure – Drawing No. 0F9431-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NO. QTY. DESCRIPTION

 

ITEM

PART NO. QTY. DESCRIPTION

 

1

0F9653

1

PAD, 24 X 48” WITH MOUNTING HOLES

47

0F5438

1

HARNESS, ENGINE (7KW)

2

045771

4

NUT HEX M8-1.25

 

 

0F5434

1

HARNESS ENG V-T HSB

3

022129

4

WASHER LOCK 5/16

48

0F8263

1

PANEL, ENGINE DIVIDER (7KW)

 

 

022129

5

WASHER LOCK 5/16 (7KW)

 

 

0F7886

1

PANEL, ENGINE DIVIDER (10KW)

4

022145

8

WASHER FLAT 5/16

 

 

0F7885

1

PANEL, ENGINE DIVIDER

5

043107

4

SCREW HHC M8-1.25 X 25

49

023484H

1

BUSHING SNAP SB-1500-18

6

090388

15

SCREW TAPTITE M6-1.0 X 12

50

0D3058A

1

FOAM, FRONT INTAKE BAFFLE (7KW)

7

0D3700

24

NUT, LOCKING FLANGE M6-1.0

 

 

0E4245

1

FOAM, FRONT INTAKE BAFFLE

 

 

0D3700*

14

NUT, LOCKING FLANGE M6-1.0

51

0D3058C

1

FOAM, BACK INTAKE BAFFLE (7KW)

 

 

022097*

10

WASHER LOCK M6-1/4

52

0D1605A

1

BAFFLE, INTAKE (7KW)

 

 

022473*

10

WASHER FLAT 1/4-M6 ZINC

 

 

0F7798

1

BAFFLE, INTAKE

 

 

049813*

10

NUT HEX M6 X 1.0

53

0F8380

1

FOAM, TOP INTAKE BAFFLE

8

0D4662

14

SCREW HHTR 5/16-18 X 3/4" (7KW)

54

0D3472

1

GROMMET OVAL 31.75 X 50.8

 

 

0D4662

13

SCREW HHTR 5/16-18 X 3/4"

55

0C8285

1

BRACKET, BATTERY SUPPORT

9

0F8871

1

SCROLL, FAN (7KW, 10KW)

56

0D3167

1

GASKET, BATTERY SUPPORT BRACKET

 

 

0F8080

1

SCROLL, FAN

57

0E1330

1

GROMMET, 38.1 DIA. CROSS SLIT

10

0F8246

1

PANEL, ALTERNATOR DIVIDER (7KW)

58

043116

3

SCREW HHC, M6-1.0 X 12 G8.8(7KW)

 

 

0F8915

1

PANEL, ALTERNATOR DIVIDER (10KW)

 

 

043116

1

SCREW HHC M6-1.0 X 12 G8.8

 

 

0F6558

1

PANEL, ALTERNATOR DIVIDER

59

086729

1

CONTACTOR, STARTER (7KW)

11

092120

4

NUT LOCK TRIC M6 X 1.0

60

0F8039

1

MOUNTING CLIP

12

0F7825

1

FOAM, MUFFLER BOX FRONT

61

022127

1

NUT HEX 1/4-20 (7KW)

13

0F7824

1

FOAM, MUFFLER BOX END

62

0388040AJ0

1

CABLE, #6 RED BATTERY 38.5”

14

0F6549

1

ENCLOSURE, EXHAUST SIDE

63

0F8847

1

GASKET, FRONT DIVIDER

15

0F7824A

1

FOAM, MUFFLER BOX END

 

 

0F8434

1

GASKET, FRONT DIVIDER (10KW)

16

0D1840

2

BRACKET, BOTTOM SUPPORT

64

0F9968

1

FUEL LINE, 1/2” OUTDOOR (NOT

17

047411

6

SCREW HHC M6-1.0 X 16 G8.8 (7KW)

 

 

 

 

SHOWN)

 

 

047411

8

SCREW HHC M6-1.0 X 16 G8.8

65

0C2937

1

BRACKET, BATTERY HOLD DOWN (7KW)

18

0F0710

12

RIVET POP 0.125” X 0.337”

66

049813

1

NUT HEX M6-1.0 G8

19

0A2115

4

WASHER NYLON M6-1/4”

67

0A1658

1

LOCK WASHER SPECIAL 1/4

20

0C6735

2

SUPPORT, ROOF FOLDING

68

0G0617

1

EXTERNAL CONNECTION BOX

21

0D2979D

2

CLOTH HARDWARE 266.7mm X 387.4mm

69

092079

1

SCREW TAPTITE M6-1.0 X 25 BP

22

0D7176

34

WASHER, SELF LOCKING

70

055414

1

LUG SLDLSS #2-#8 X 17/64 CU

23

0F7827

2

FOAM, EXHAUST ENCLOSURE COVER

71

0F8234

1

ASSEMBLY, ENCLOSURE BASE (7KW)

24

0F6570

1

COVER, BACK EXHAUST ENCLOSURE

 

 

0F7711

1

ASSEMBLY, ENCLOSURE BASE

25

0F6571

1

COVER, FRONT EXHAUST ENCLOSURE

72

0F8257

1

FOAM, FRONT ENCLOSURE

26

0D2979B

1

CLOTH, HARDWARE 266.7mm X 146mm

73

0C3906

2

SELF-ALIGN SCREW M6 HH

27

0D2979C

1

CLOTH, HARDWARE 543mm X 146mm

74

0F6555

1

ENCLOSURE, FRONT

28

022097

4

WASHER LOCK M6-1/4 (7KW)

75

0F8555

1

GASKET, DOOR SEAL

 

 

022097

3

WASHER LOCK M6-1/4

76

0D3037

1

LATCH, QUARTER TURN LOCKING

29

022473

2

WASHER FLAT M6-1/4

77

0D3037A

1

LATCH, QUARTER TURN NON-LOCKING

30

0F7826

1

FOAM, MUFFLER BOX BACK

78

0F9143

2

PAWL, DOOR

31

0F0165A

1

HINGE TYPE B WITH STUDS, SOCKET

79

0F8261

1

FOAM, BACK ENCLOSURE

32

0F6550

1

ENCLOSURE, SIDE & BACK

80

0F5440

1

HARNESS GENERATOR TO EXTERNAL

33

0F0164A

1

HINGE TYPE A WITH STUDS, SOCKET

 

 

 

 

CONNECTION BOX (7KW)

34

0E1330A

1

GROMMET, 38.1 CROSS SLIT WITH HOLE

 

 

0F9328

1

HARNESS GENERATOR TO EXTERNAL

35

021267A

2

PLUG PLASTIC 1.5 BLIND GROMMET

 

 

 

 

CONNECTION BOX (10KW)

36

0E5968

11

GASKET, EXTRUDED TRIM

 

 

0F5478

1

HARNESS GENERATOR TO EXTERNAL

37

0F0165

1

HINGE TYPE B WITH STUDS, PIN

 

 

 

 

CONNECTION BOX

38

0F0164

1

HINGE TYPE A WITH STUDS, PIN

81

051713

2

WASHER FLAT M5

39

0C1085

1

SCREW PPHM M3-0.5 X 8

82

022152

5

WASHER LOCK #10

40

0A8475

1

L/WASH SPECIAL #10

83

036937

2

SCREW PPHM#10-32 X 1

41

0G0400

1

WIRE ASSEMBLY, GROUND

84

022158

5

NUT HEX #10-32

42

0F6552

1

ENCLOSURE, ROOF

85

0C8911

1

POWER BLOCK

43

0F9379

1

FOAM, ROOF ENCLOSURE

86

026850

1

WASHER SHAKEPROOF EXT 1/4 STEEL

44

0D1839

2

BRACKET, TOP SUPPORT

87

031879

2

WASHER FLAT #4

45

0F8210

1

REGULATOR ASSEMBLY (7KW)

88

0D9784

1

NUT HEX LOCK M3-0.5

 

 

0F8209

1

REGULATOR ASSEMBLY (10KW)

 

 

 

 

 

 

 

 

 

 

 

0F9078

1

REGUALTOR ASSEMBLY

 

*ITEM 7 FOR MODELS WITH ALUMINUM ENCLOSURE

46

0F5458

4

SCREW PLASTITE HI-LOW #10 X 3/8

 

 

 

 

 

 

 

 

 

43

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Contents Listed Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front Cover Warning  ‹ Standards Index  Electrical Hazards UNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms 7kW, Single Cylinder GH-410 Engine GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Requirements Recommendations System SET LEDFuel Consumption ‹ 1.8.1 BTU Flow Requirements Natural GASReconfiguring the Fuel System ‹ 1.9.1 7 KW, 410CC Engine‹ 1.9.2 10, 13 and 16KW, V-TWIN Engines ‹ 1.10.1 Generator LocationBattery Installation Battery Requirements‹ 1.10.2 Transfer Switch 10.2.1 7, 10, 13, and 16 kW Units if equipped10 Battery Cable Connections BatteryCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic Operation7KW Natural GAS only ‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 3.1.3 Manual Position ‹ 3.1.1 Auto PositionSequence of Automatic Operation Automatic Transfer OperationManual Transfer Operation ‹ 3.1.4 Choke Operation‹ 3.4.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.6.2 High Temperature Switch ‹ 3.6.1 LOW OIL Pressure Switch‹ 3.6.3 Overcrank Approximate Crank Cycle TimesChecking the Engine OIL Level ‹ 3.6.6 LOW BatteryFuses ‹ 3.6.5 RPM Sensor FailureChanging the Engine OIL ‹ 4.3.1 OIL Change Intervals‹ 4.3.2 Engine OIL Recommendations Spark Plugs ‹ 4.4.1 7, 13, and 16KW Generators‹ 4.4.2 10KW Generators Valve Clearance Battery Maintenance11 Cooling Vent Locations Cooling System‹ 4.11.2 Return to Service OUT of Service Procedure‹ 4.11.1 Removal from Service Corrosion ProtectionBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled Generators Air-cooled Generators Air-cooled Generators Mounting Dimensions Electrical Data Engine Wiring Customer Connection Battery Charger Engine Alternator Engine Wiring Stator Electronic Voltage Regulator Manual Auto Scsm Neutral Electrical Data Electrical Data Sheet Metal PAINT/MATERIAL Code Legend Part NO. QTY. Description Air-cooled Generators Control Panel Drawing No F9695-C QTY Description Exploded Views and Parts Lists BOX Load Center Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists Washer Flat M8 5/16 Exploded Views and Parts Lists Crankcase Exploded Views and Parts Lists Intake Adapter Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Air-cooled Generators 7kW, GN-410 Engine Drawing No F9422-B ADAPTOR, Engine Exploded Views and Parts Lists ADATOR, Engine 7KW CASTING, Twin Regulator Housing 7KW Exploded Views and Parts Lists Brkt Regulator Mounting Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power Systems Standard Limited Warranty for
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