Alamo 7191852C manual Cables, Main Relief Valve, Non-Return Valve

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MAINTENANCE

MAINTENANCE

Main Relief Valve

The main relief valve is pressure set at the factory to 1800 PSI (125 Bar) and is non-adjustable. A sticking relief valve will probably cause overheating and/or loss of power. If this is suspected, it should be dismantled and examined for dirt and damage. Undo the large hexagon housing, the relief valve spring, needle and seat can now be withdrawn. If difficulty is experienced in extracting the seat, remove the non-return valve at the opposite end of the gallery and drive out with a soft brass drift. Take care not to damage the copper sealing washer positioned between the seat and the locating shoulder on the block.

Blow out the valve with compressed air and examine the components for damage. These components are specially hardened steel and should only display a seating witness. Any further damage will require the valve to be replaced.

Under no circumstances be tempted to add shims into this valve in a misguided attempt to increase the power of the machine. This could damage the tractor, and may cause personal injury.

Non-Return Valve

The non-return valve prevents the feed back of oil from the service ports to the pump. It is unlikely to need attention, but if removed for cleaning, a new “O” ring should be fitted.

CABLES

The cables operate on a push/pull system with the spool centering springs always returning the spool to the neutral position when the handle is released.

Care should be taken during installation and operation to ensure that the cables are not trapped or kinked. Any abrasion or damage to the outer casing should be sealed with plastic insulation tape to avoid moisture penetrating.

No routine adjustment of the cables are necessary as they do not stretch. The threaded collar is correctly adjusted when the lever is in a vertical position in its housing allowing an equal amount of travel in either direction.

On no account should any attempt be made to lubricate the cables which are assembled with a special lubricant during manufacture.

NOTE: Be careful in determining the correct cable connections on both the control unit and the valve in the event of cable replacement.

PA91 03/09

Maintenance Section 5-6

© 2009 Alamo Group Inc.

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Contents PA91 To the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide Table of Contents Maintenance Section Cables Hydraulic Rams Page Safety Section Safety Operator Safety Instructions and Practices Wait a minute...Save a lifeSafety Equipment Operation Safety Instructions and Practices Safety Safety Safety SGM-06 Safety Stop Mowing if Passersby are Within 100 Yards Unless Transporting Safety Instructions and Practices Safety Maintenance and Service Safety Instructions and Practices Safety Concluding Safety Instructions and Practices Decal Location QTY Level Description Decal Description Safety Safety Safety PA91 03/09 Safety Section Safety Safety Alamo Industrial Logo Alamo Name Logo Federal Laws and Regulations Page Introduction Section Introduction Introduction Before Operating this Machine Assembly Section Tractor Selection Tractor Preparation Fitting Operator GuardBallast Weight John Deere Conversion KIT 81- 30Si Model DeliveryAttachment to Tractor Ti Model Assembly Fitting Control Unit in CAB Gearbox OIL RequirementsTank PA91 Si Running UP ProcedurePA91 Ti Removal from Tractor StorageProper Torque Values for Fasteners Operation Section Operation Standard Specifications Head SpecificationsOperator Requirements Personal Protective Equipment PPEOperator Thrown Object Protection Tractor RequirementsRops and Seat Belt Tractor Lighting and SMV Emblem Tractor Ballast Tractor Safety DevicesTractor Horsepower Hydraulics Front End Weight3-Point Hitch Power Take Off PTO Getting on and OFF the TractorBoarding the Tractor Dismounting the TractorStarting the Tractor Connecting Attaching Head to the Boom Connecting Mower Head HydraulicsPA91 02/08 Operation Section PRE-OPERATION Inspection and Service Tractor Pre-Operation Inspection/ServiceBoom Unit Pre-Operation Inspection and Service OPS-B- 0023E Hydraulic PUMP/OIL Reservoir Flail Head Inspection Do not Operate an Unsafe Tractor or Mower Tractor PRE-OPERATION Inspection Engaging Drive Operating the Boom MowerMachine Controls Wire Trap Forward SpeedTractor Position Operating SpeedHedge Cutting Procedure Upward CuttingReversing Rotation Si Only Lift Float Kit Optional Machine Configuration Flail TypesDriving the Tractor and Implement Starting the Tractor Brake and Differential Lock Setting Transport Position Driving the Tractor and Boom Operating the Tractor and Implement Operating InstructionsSGM-08 Bystanders/Passersby Precautions Foreign Debris HazardsEngaging the Power Take Off PTO Operating Speed and Ground Speed Operating the MowerSGM-08 Shutting Down the Attached Head TRACTOR, BOOM, and Attached Head Storage Transporting the Tractor and Implement Transporting on Public RoadwaysOperation Operation Hauling the Tractor and Implement Troubleshooting Guide Trouble Possible Cause Possible RemedyOperation Operation Maintenance Section Lubrication GeneralFiltration Maintenance Hydraulic SystemFloat KIT Accumulator Test Oil SupplyHydraulic Pumps FlailheadCable Operated Armhead Control Valve Replacing Damaged or Worn Spool O RingsNon-Return Valve CablesMain Relief Valve Ram Seal Replacement General Information Hydraulic RamsAngling Arm Reach RamRotor Control VALVE/RELIEF Valve O. GearboxHydraulic Motor Relief ValveHose Replacement Hose WarrantyHydraulic Hoses Replacing Shaft SealsALAMO-INDUSTRIAL To the OWNER/OPERATOR/DEALER PA91-SOM-02/08 7191852C Printed U.S.A