Exmark Diesel manual Check Engine Oil Level, Check Engine Coolant Level

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Maintenance

Maintenance Service

Maintenance Procedure

Interval

 

 

 

Every 4,000 hours

• Change engine coolant. Dex-Cool©extended life coolant (orange color)

Monthly

• Check the battery charge.

 

 

 

• Grease the fold lock pin.

 

• Grease the rear caster pivot.

 

• Grease the belt idlers.

Yearly

• Grease the motion control pivots.

• Grease the transfer spring ends.

 

 

• Lubricate the caster wheel hub(s).

 

• Lubricate the motion control shaft.

 

• Change the hydraulic filter.

 

 

Periodic Maintenance

Check Engine Oil Level

Service Interval: Before each use or daily

1.Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface.

2.Tilt seat forward and raise hood to gain access to access to engine area.

3.Check with engine cold.

4.Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick and push it all the way down into the tube. Remove the dipstick and read the oil level.

5.If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick. Use oil as specified in Engine Owner’s Manual. Do Not overfill.

Important: Do Not operate the engine with the oil level below the “LOW” (or “ADD”) mark on the dipstick, or over the “FULL” mark.

Check Engine Coolant Level

Service Interval: Before each use or daily

1.Stop engine and wait for all moving parts to stop. Make sure machine is on a level surface.

2.Tilt seat up and tilt hood forward to gain access to the cooling area.

3.Check with engine cold.

4.View coolant level in overflow bottle on the left side of the engine. Coolant level should be at the indicator line on the overflow bottle.

5.If the coolant level is low, remove the cap to the overflow bottle and fill to the indicator line. Use coolant specified in Specifications section.

Note: Units should only be filled with Dex-Cool©extended life coolant, which can be identified by its orange color.

WARNING

Engine coolant is hot and pressurized and radiator and surrounding parts are hot. Spray or steam from hot, pressurized liquid in the engine cooling system and touching a hot radiator may cause severe burns.

Allow the engine to cool completely before removing the radiator cap or servicing any component of the cooling system.

CAUTION

Engine coolant is toxic. Swallowing coolant can cause poisoning.

Do Not swallow.

Keep out of reach of children and pets.

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Contents Frontrunnertm California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Dimensions Torque RequirementsProduct Overview OperationControls PTO Engagement Switch Hydraulic Lift SwitchCoolant Temperature Gauge Coolant Temperature LightPre-Start Operating InstructionsRaise the Rollover Protection System Rops Starting the EngineEngaging the PTO Disengaging the PTOStopping the Engine Driving the MachineTransporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Engine Coolant LevelCheck Battery Charge Change Engine CoolantCheck Safety Interlock System Engine must initiate shutdownCheck Rollover Protections Systems Roll Bar Pins Service Air CleanerCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Rear Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftLubricate Steering Linkage Rod Ends Change Fuel FilterDrain Water from Fuel Tank Change Hydraulic System FilterFuel Tank Mounting Hardware Specifications Check Wheel Hub LocknutsThread Locking Adhesives Dielectric GreasePump Drive Belt Replacement Park Brake AdjustmentPump Drive Belt Tension Alternator Belt TensionMotion Control Linkage Adjustment Reverse Indicator Adjustment Weight Transfer Spring AdjustmentRear Caster Pivot Bearings Pre-Load Adjustment Right-Hand Side of Unit ShownClean Engine Cooling System Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories