Exmark Diesel manual Check Rollover Protections Systems Roll Bar Pins, Check Seat Belt

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Maintenance

Figure 9

Left Side—Inside of Hitch Shown

1.PTO “Kill” Switch

2.PTO Switch Arm

3.Lower deck until arm Does Not contact the switch.

Run the engine at half throttle and pull up on the PTO engagement switch.

The PTO must not engage.

Note: If machine does not pass any of these tests, Do Not operate. Contact your authorized EXMARK

SERVICE DEALER.

Important: It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing.

Check Rollover Protections Systems (Roll Bar) Pins

Service Interval: Before each use or daily

Make sure latch pin and hair pin are fully installed and lanyard is in good condition.

Check Seat Belt

Service Interval: Before each use or daily

Visually inspect seat belt for wear, cuts, and proper operation of retractor and buckle. Replace before operating if damaged.

Check for Loose Hardware

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating.

Service Air Cleaner

Service Interval: Every 50 hours (May need more often under severe conditions. See the Engine Owner’s Manual for additional information.)

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Tilt seat forward and raise hood to gain access to the air cleaner.

3.Loosen retaining clips and remove air cleaner compartment cover.

4.Remove paper element. Check the condition of the paper element. Replace if dirty, bent or damaged.

5.Check the condition of the inner element. Replace whenever it appears dirty, typically every other time the paper element is replaced. Clean the base around the inner element before removing, so dirt does not get into the engine.

6.Do Not wash or use pressurized air to clean paper element or inner element.

7.Reinstall elements. Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips.

Change Engine Oil

Service Interval: After the first 5 hours

Every 100 hours/Yearly (whichever comes first) (May need more often under severe conditions.)

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Tilt seat forward and raise hood to gain access to the engine area.

3.Drain oil while engine is warm from operation.

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Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Torque Requirements DimensionsProduct Overview OperationControls Coolant Temperature Light PTO Engagement SwitchHydraulic Lift Switch Coolant Temperature GaugeStarting the Engine Pre-StartOperating Instructions Raise the Rollover Protection System RopsDriving the Machine Engaging the PTODisengaging the PTO Stopping the EngineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Coolant Level Check Engine Oil LevelChange Engine Coolant Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Condition Of Belts Check Hydraulic Oil LevelCheck Auxiliary Hydraulic Oil Level Check Tire PressuresLubricate Rear Caster Wheel Hubs Lubricate Grease FittingsLubricate Motion Control Shaft Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsChange Hydraulic System Filter Lubricate Steering Linkage Rod EndsChange Fuel Filter Drain Water from Fuel TankDielectric Grease Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Thread Locking AdhesivesAlternator Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Reverse Indicator AdjustmentRight-Hand Side of Unit Shown Rear Caster Pivot Bearings Pre-Load AdjustmentMotor Oil Disposal Clean Engine Cooling SystemBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories