Exmark Diesel manual Recommended Maintenance Schedules

Page 23

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

After the first 5 hours

• Change the engine oil.

 

 

After the first 100 hours

• Check the wheel hub locknuts torque specification.

 

 

After the first 250 hours

• Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

• Check the engine coolant level.

 

• Check the safety interlock system.

Before each use or daily

• Check the rollover protections systems (roll bar) pins.

 

• Check the seat belt.

 

• Check for loose hardware.

 

• Clean the engine cooling system.

 

 

 

• Check the hydraulic oil level.

 

• Check the tire pressures.

Every 40 hours

• Check the condition of the belts.

 

• Grease hitch and cylinder pivots.

 

• Grease the dual tail wheel pivot.

 

 

Every 50 hours

• Service the air cleaner. (May need more often under severe conditions. See the Engine

Owner’s Manual for additional information.)

 

 

 

Every 100 hours

• Change the engine oil. (May need more often under severe conditions.)

• Grease the fold pivot pin.

 

 

 

 

• Lubricate the brake handle pivot.

Every 160 hours

• Lubricate the brake rod bushings.

• Lubricate the motion control bronze bushings.

 

 

• Lubricate the steering linkage rod ends.

 

 

Every 400 hours

• Change the fuel filter.

 

 

Every 500 hours

• Check the wheel hub locknuts torque specification.

 

 

23

Image 23
Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Torque Requirements DimensionsControls Product OverviewOperation Coolant Temperature Light PTO Engagement SwitchHydraulic Lift Switch Coolant Temperature GaugeStarting the Engine Pre-StartOperating Instructions Raise the Rollover Protection System RopsDriving the Machine Engaging the PTODisengaging the PTO Stopping the EngineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Coolant Level Check Engine Oil LevelChange Engine Coolant Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Condition Of Belts Check Hydraulic Oil LevelCheck Auxiliary Hydraulic Oil Level Check Tire PressuresLubricate Rear Caster Wheel Hubs Lubricate Grease FittingsLubricate Motion Control Shaft Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsChange Hydraulic System Filter Lubricate Steering Linkage Rod EndsChange Fuel Filter Drain Water from Fuel TankDielectric Grease Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Thread Locking AdhesivesAlternator Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Reverse Indicator AdjustmentRight-Hand Side of Unit Shown Rear Caster Pivot Bearings Pre-Load AdjustmentMotor Oil Disposal Clean Engine Cooling SystemBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories