Exmark Diesel manual Troubleshooting

Page 39

 

 

 

 

Troubleshooting

 

 

 

 

 

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine overheats.

1.

Engine load is excessive.

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Dirty air filter.

3.

Clean or replace the air cleaner element.

 

4.

Coolant level is low.

4.

Add coolant.

 

5.

Debris on or around radiator.

5.

Remove debris.

 

6.

Water pump or alternator belt is worn,

6.

Contact an Authorized Service Dealer.

 

 

loose, or broken.

 

 

 

 

 

 

 

Mower pulls left or right (with levers fully

1.

Tracking needs adjustment

1.

Adjust the tracking.

forward).

2.

Tire pressure in drive tires not correct.

2.

Adjust tire pressure in the drive tires.

 

 

3.

Reverse indicator and motion control

3.

Adjust the reverse indicator and the

 

 

linkage need adjustment.

 

motion control linkage.

 

 

 

 

 

Machine does not drive.

1.

Bypass valve is not closed tight.

1.

Tighten the bypass valve.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

4.

Broken or missing idler spring.

4.

Replace the spring.

 

5.

Hydraulic fluid level is low or too hot.

5.

Add hydraulic fluid to reservoir or let it

 

 

 

 

cool down.

 

 

 

 

 

Abnormal vibration.

1.

Engine mounting bolts are loose.

1.

Tighten the engine mounting bolts.

 

2.

Loose engine pulley, idler pulley, or blade

2.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

3.

Engine pulley is damaged.

3.

Contact an Authorized Service Dealer.

 

 

 

 

 

Warning buzzer emits continuous beep. (See

1.

Temperature is increasing on coolant

1.

Turn unit off and allow engine and engine

also Engine overheats).

 

temperature gauge.

 

components to cool.

 

2.

Coolant level is low.

2.

Add coolant.

 

3.

Debris on or around radiator.

3.

Remove debris.

 

4.

Water pump or alternator belt is worn,

4.

Contact Authorized Service Dealer.

 

 

loose or broken.

 

 

 

 

 

 

 

Warning buzzer emits intermittent beep.

1.

Oil level is low.

1.

Check oil level.

 

2.

Oil leaking from engine.

2.

Contact Authorized Service Dealer.

 

 

 

 

 

39

Image 39
Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Torque Requirements DimensionsProduct Overview OperationControls Coolant Temperature Light PTO Engagement SwitchHydraulic Lift Switch Coolant Temperature GaugeStarting the Engine Pre-StartOperating Instructions Raise the Rollover Protection System RopsDriving the Machine Engaging the PTODisengaging the PTO Stopping the EngineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Coolant Level Check Engine Oil LevelChange Engine Coolant Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Condition Of Belts Check Hydraulic Oil LevelCheck Auxiliary Hydraulic Oil Level Check Tire PressuresLubricate Rear Caster Wheel Hubs Lubricate Grease FittingsLubricate Motion Control Shaft Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsChange Hydraulic System Filter Lubricate Steering Linkage Rod EndsChange Fuel Filter Drain Water from Fuel TankDielectric Grease Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Thread Locking AdhesivesAlternator Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Reverse Indicator AdjustmentRight-Hand Side of Unit Shown Rear Caster Pivot Bearings Pre-Load AdjustmentMotor Oil Disposal Clean Engine Cooling SystemBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories