Exmark Diesel manual Check Hydraulic Oil Level, Check Auxiliary Hydraulic Oil Level

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Maintenance

4.Remove the oil drain plug. Allow oil to drain then replace the drain plug.

5.Replace the oil filter every other oil change. Clean around oil filter and unscrew filter to remove. Before reinstalling new filter, apply a thin coating of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter then tighten filter an additional 2/3 to 3/4 turn.

6.Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap.

7.Use oil recommended in engine owner’s manual. Do Not overfill. Start the engine and check for leaks.

Check Hydraulic Oil Level

Service Interval: Every 40 hours

1.Stop engine and wait for all moving parts to stop. Engage parking brake.

2.Tilt seat up.

3.Clean area around hydraulic reservoir cap and remove cap. Oil level should be to the top of the baffle inside the tank. If not, add oil. Use only Mobil 1 15W-50 synthetic motor oil. Replace hydraulic reservoir cap and tighten until snug. Do Not overtighten.

Note: The baffle is labeled “HOT” and “COLD”. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill to halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” level.

Check Auxiliary Hydraulic Oil Level

Service Interval: As required

Note: Check the auxiliary hydraulic oil level if there is evidence of a leak or the hydraulic cylinder does not perform normally.

1.Retract the hydraulic cylinder.

2.Stop engine and wait for all moving parts to stop.

3.Tilt the seat forward.

4.Locate the auxiliary hydraulic power unit reservoir (see Figure 10).

Figure 10

1.Auxiliary hydraulic reservoir plug

5.Clean area around the reservoir plug and remove. Oil level should be up to the reservoir plug hole. If not, add oil. Use only Mobil 1 15W-50 synthetic motor oil. Replace reservoir plug and tighten until snug. Do Not overtighten.

Check Tire Pressures

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check tire pressure in drive tires.

TurfMate drive tires should be inflated to 13 psi (90 kpa).

AT101 (Bar Lug) drive tires should be inflated to 9 psi (62 kpa).

3.The rear caster tires are semi-pneumatic and Do Not need to be inflated.

Note: Do Not add any type of tire liner or foam fill material to the tires. Excessive loads created by foam filled tires may cause failures to the hydro drive system, frame, and other components. Foam filling tires will void the warranty.

Check Condition Of Belts

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

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Contents Frontrunnertm California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Dimensions Torque RequirementsOperation Product OverviewControls PTO Engagement Switch Hydraulic Lift SwitchCoolant Temperature Gauge Coolant Temperature LightPre-Start Operating InstructionsRaise the Rollover Protection System Rops Starting the EngineEngaging the PTO Disengaging the PTOStopping the Engine Driving the MachineTransporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Engine Coolant LevelCheck Battery Charge Change Engine CoolantCheck Safety Interlock System Engine must initiate shutdownCheck Rollover Protections Systems Roll Bar Pins Service Air CleanerCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Rear Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftLubricate Steering Linkage Rod Ends Change Fuel FilterDrain Water from Fuel Tank Change Hydraulic System FilterFuel Tank Mounting Hardware Specifications Check Wheel Hub LocknutsThread Locking Adhesives Dielectric GreasePump Drive Belt Replacement Park Brake AdjustmentPump Drive Belt Tension Alternator Belt TensionMotion Control Linkage Adjustment Reverse Indicator Adjustment Weight Transfer Spring AdjustmentRear Caster Pivot Bearings Pre-Load Adjustment Right-Hand Side of Unit ShownClean Engine Cooling System Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories