Exmark Diesel manual Lubricate Grease Fittings, Lubricate Rear Caster Wheel Hubs

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Maintenance

2.Check pump and PTO drive belts.

3.Belts are spring tensioned and no adjustment is necessary. See Pump Drive Belt Tension and Replacement sections in Adjustments.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Lubrication Chart

 

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1.

Hitch

2

4

40 Hours

and Cylinder

 

 

 

Pivots

 

 

 

2.

Fold

2

2

100 Hours

Pivot Pin

 

 

 

3.

Fold

2

2

Yearly

Lock Pin

 

 

 

4.

Rear

*0

1

*Yearly

Caster Pivot

 

 

 

5.

Belt

1

2

Yearly

Idlers

 

 

 

6.

Motion

1

2

Yearly

Control

 

 

 

Pivots

 

 

 

7.

Transfer

1

4

Yearly

Spring Ends

 

 

 

8.

Dual Tail

2

1

40 Hours

Wheel Pivot

 

 

 

*See step 3 for special lubrication instructions on the rear caster pivots and the Lubricate Rear Caster Wheel Hub section for special lubrication instructions on the rear casters wheel hub.

3.Lubricate front caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

Lubricate Rear Caster Wheel Hub(s)

Service Interval: Yearly

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

 

Figure 11

1. Seal guard

2. Spacer nut with wrench

 

flats

2.Remove caster wheel from caster forks.

3.Remove seal guards from the wheel hub.

4.Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the spacer nuts to the axle. Remove the axle (with

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Contents Frontrunnertm California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Torque Requirements DimensionsControls Product OverviewOperation Hydraulic Lift Switch PTO Engagement SwitchCoolant Temperature Gauge Coolant Temperature LightOperating Instructions Pre-StartRaise the Rollover Protection System Rops Starting the EngineDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Coolant Level Check Engine Oil LevelChange Engine Coolant Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemService Air Cleaner Check Rollover Protections Systems Roll Bar PinsCheck Seat Belt Check for Loose HardwareCheck Auxiliary Hydraulic Oil Level Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Rear Caster Wheel Hubs Lubricate Grease FittingsLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftChange Fuel Filter Lubricate Steering Linkage Rod EndsDrain Water from Fuel Tank Change Hydraulic System FilterCheck Wheel Hub Locknuts Fuel Tank Mounting Hardware SpecificationsThread Locking Adhesives Dielectric GreasePark Brake Adjustment Pump Drive Belt ReplacementPump Drive Belt Tension Alternator Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Reverse Indicator AdjustmentRight-Hand Side of Unit Shown Rear Caster Pivot Bearings Pre-Load AdjustmentBattery Disposal Clean Engine Cooling SystemWaste Disposal Motor Oil DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories