Exmark Diesel manual Check Safety Interlock System, Engine must initiate shutdown

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Maintenance

battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

Note: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage.

Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

Important: Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery (see chart for recommended charger settings).

Voltage

Percent

Maximum

Charging

Reading

Charge

Charger

Interval

 

 

Settings

 

12.6 or

100%

16 volts/7

No

greater

 

amps

Charging

 

 

 

Required

12.4 – 12.6

75–100%

16 volts/7

30 Minutes

 

 

amps

 

12.2 – 12.4

50–75%

16 volts/7

1 Hour

 

 

amps

 

12.0–12.2

25–50%

14.4 volts/4

2 Hours

 

 

amps

 

11.7–12.0

0–25%

14.4 volts/4

3 Hours

 

 

amps

 

11.7 or less

0%

14.4 volts/2

6 Hours or

 

 

amps

More

Check Safety Interlock System

Service Interval: Before each use or daily

Note: To prevent engine cut-outs on rough terrain the seat kill switch has a 1/2 second delay.

1.Check starting circuit. Starter should crank with, parking brake engaged, PTO disengaged and motion control levers moved out in the neutral lock position. The operator does not need to be in the seat to start the engine.

Try to start with operator in seat, parking brake disengaged, PTO disengaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO engaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO disengaged, and the left motion control lever in, starter must not crank, repeat again with the right lever in, then with both levers in - starter must not crank.

2.Check the kill circuits. Run engine at one-third throttle, disengage parking brake and raise off of seat (but do not get off of machine) engine must initiate shutdown after approximately 1/2 second has elapsed (seat has time delay kill switch to prevent cut-outs on rough terrain).

Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Again, run engine at one-third throttle, brake engaged, and move left motion control lever in

-engine must initiate shutdown.

Repeat again moving the right lever in, then moving both levers in - engine must initiate shutdown whether operator is on seat or not.

3.Check the PTO circuit. See the FR524, FR604, and FR724 Operator’s manual to become familiar with the deck operation. Open the folding deck latches, disengage the park brake, move the motion control levers in to neutral, and disengage the PTO. Lower the deck until the PTO switch arm is no longer depressing the PTO “kill” switch (see Figure 9).

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Contents Frontrunnertm California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Dimensions Torque RequirementsControls Product OverviewOperation Coolant Temperature Gauge PTO Engagement SwitchHydraulic Lift Switch Coolant Temperature LightRaise the Rollover Protection System Rops Pre-StartOperating Instructions Starting the EngineStopping the Engine Engaging the PTODisengaging the PTO Driving the MachineTransporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Engine Coolant LevelCheck Battery Charge Change Engine CoolantCheck Safety Interlock System Engine must initiate shutdownCheck Seat Belt Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check for Loose HardwareCheck Tire Pressures Check Hydraulic Oil LevelCheck Auxiliary Hydraulic Oil Level Check Condition Of BeltsLubricate Grease Fittings Lubricate Rear Caster Wheel HubsLubricate Motion Control Bronze Bushings Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control ShaftDrain Water from Fuel Tank Lubricate Steering Linkage Rod EndsChange Fuel Filter Change Hydraulic System FilterThread Locking Adhesives Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Dielectric GreasePump Drive Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Alternator Belt TensionMotion Control Linkage Adjustment Reverse Indicator Adjustment Weight Transfer Spring AdjustmentRear Caster Pivot Bearings Pre-Load Adjustment Right-Hand Side of Unit ShownWaste Disposal Clean Engine Cooling SystemBattery Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories