Exmark Diesel Lubricate Steering Linkage Rod Ends, Change Fuel Filter, Drain Water from Fuel Tank

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Maintenance

Lubricate Steering Linkage Rod Ends

Service Interval: Every 160 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Tilt seat forward.

3.Lubricate each end of both steering linkage rods with a spray lubricant or light oil

Change Fuel Filter

Service Interval: Every 400 hours or as required.

A fuel filter is installed between the fuel tank and fuel pump, and between the fuel pump and the engine. Replace when necessary.

Replacement Filters

Kubota

Kubota P/N 12581-43012

Drain Water from Fuel Tank

Service Interval: As required

1.Park on level ground. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Place a drain pan under the fuel tank and loosen the drain cock approximately 1 turn.

3.Drain out any water.

4.When fuel begins to flow from the tank, tighten the drain cock.

5.Prime the fuel system.

Fuel System Procedure:

A.Unit is equipped with an electric priming pump. Turn key on to let electric pump run for at least 30 seconds before starting.

B.Start engine as stated in Starting the Engine in the Operation section.

Important: Do Not over crank engine. Over cranking engine can damage the starter and/or the fuel solenoid. If engine does not start within 10 seconds allow electric pump to run for 30 seconds before cranking again.

6.Check for leaks.

Important: Water or other contaminants in fuel can severely damage fuel pump and/or the other engine components.

7.If any water was drained, run engine for approximately two minutes to flush any remaining water out of the engine and fuel system.

Change Hydraulic System Filter

Service Interval: After the first 250 hours

Yearly thereafter

Note: Use only Exmark Part No. 103-2146.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Carefully clean area around filter. It is important that no dirt or contamination enter hydraulic system.

3.Unscrew filter to remove and allow oil to drain from reservoir.

Important: Before reinstalling new filter, fill it with Mobil 1 15W-50 and apply a thin coat of oil on the surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the filter adapter, then tighten the filter an additional 2/3 to 3/4 turn.

4.Fill reservoir as stated in Check Hydraulic Oil Level section.

5.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

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Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesOperation Slope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 103-1636 103-5881 103-7218 107-2102 107-2112 109-2355 109-2356 109-7949 19426-87881 109-2698 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Torque Requirements DimensionsOperation Product OverviewControls Coolant Temperature Light PTO Engagement SwitchHydraulic Lift Switch Coolant Temperature GaugeStarting the Engine Pre-StartOperating Instructions Raise the Rollover Protection System RopsDriving the Machine Engaging the PTODisengaging the PTO Stopping the EngineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Coolant Level Check Engine Oil LevelChange Engine Coolant Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Condition Of Belts Check Hydraulic Oil LevelCheck Auxiliary Hydraulic Oil Level Check Tire PressuresLubricate Rear Caster Wheel Hubs Lubricate Grease FittingsLubricate Motion Control Shaft Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsChange Hydraulic System Filter Lubricate Steering Linkage Rod EndsChange Fuel Filter Drain Water from Fuel TankDielectric Grease Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Thread Locking AdhesivesAlternator Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Reverse Indicator AdjustmentRight-Hand Side of Unit Shown Rear Caster Pivot Bearings Pre-Load AdjustmentMotor Oil Disposal Clean Engine Cooling SystemBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Page See EXMARK’S Complete Line of Accessories