MAINTENANCE

Hydraulic Component Maintenance Schedule

 

 

 

 

 

Hours of Operation

 

 

 

 

Component

Installation

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

Pump Drive Shaft Check and Lubricate

X

X

X

X

X

X

X

X

X

X

X

X

Pump Mounting Bolt torque check (Inspect Daily)

X

X

X

X

X

X

X

X

X

X

X

X

Charge Pump Filter

Installation

X

 

 

X

 

 

 

X

 

 

 

Pressure Filter to the Control Valve

Installation

X

 

 

X

 

 

 

X

 

 

 

Return Canister Filter Element

Installation

X

 

 

X

 

 

 

X

 

 

 

Hydraulic Oil Change

Installation

X

 

 

 

 

 

 

X

 

 

 

Hydraulic Oil Particle Count Testing

X

X

 

 

X

 

 

 

X

 

 

 

Hydraulic Tank Breather Filter

Installation

Inspect

 

 

 

 

 

 

Replace

 

 

 

Hydraulic Tank Suction Screen

Installation

Inspect

 

 

 

 

 

 

Inspect

 

 

 

Hydraulic Hose Inspection/Replacement

Installation

Inspect

Inspect

Inspect

Inspect

Inspect

Inspect

Inspect

Inspect

Inspect

Inspect

Inspect

Cooling Fan Clean and Inspect

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Check Hydraulic Fluid Level (Inspect Daily)

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

 

 

 

 

 

 

 

 

 

 

 

 

 

Mower Blades Replace (INSPECT DAILY)

 

X

X

X

X

X

X

X

X

X

X

X

Blade Bolts Replace (INSPECT DAILY)

 

X

X

X

X

X

X

X

X

X

X

X

Blade Bar Assembly Replace

Installation

 

 

 

 

X

 

 

 

 

X

 

Spindle Lube Replacement (INSPECT DAILY)

X

 

 

 

 

X

 

 

 

 

X

 

Spindle Bearing Pre-load Inspection

X

X

X

X

X

X

X

X

X

X

X

X

Mower Debris Guard Inspect/Replace

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Pivot Point Lubrication

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

Daily

King Pin Bearing Replacement

Installation

 

 

 

 

 

 

 

X

 

 

 

Pivot Pin Bearing replacement (Steel)

Installation

 

 

 

 

 

 

 

X

 

 

 

Pivot Pin Bearing Replacement (Fiber)

Installation

 

 

 

 

X

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect Operation And Safety Decals Replace

 

 

 

 

 

 

 

 

 

 

 

 

when faded, torn or missing.

X

X

X

X

X

X

X

X

X

X

X

X

Repeat the Maintenance Schedule based on the hours indicated for the life of the machine

PROPER TORQUE FOR FASTENERS

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL*

NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphitic or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads.

MAINTENANCE

1900 07/11

Maintenance Section 5-9

©2011 Alamo Group Inc.

Page 171
Image 171
Alamo 1900 manual Hydraulic Component Maintenance Schedule, Proper Torque for Fasteners