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Alamo
803213C, FC-FL-0001
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Maintenanc e Sec tio n 5- 1
© 2009 Alamo Group Inc.
MAINTENANCE SECTION
Contents
Main
INTERSTATER
OPERATORS MANUAL
ALAMO INDUSTRIAL
FLAIL MOWER
To the Owner/Operator/Dealer
Table of Contents
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Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video
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General Safety Instructions and Practices
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Maintenance and Service Safety Instructions and Practices
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Concluding Safety Instructions and Practices
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Federal Laws and Regulations
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GENERAL INSTRUCTIONS
PRELIMINARY TRACTOR PREPARATION
SPECIAL TO OLS
DRIVE COUPLING ATTACHMENT
HYDRAULIC TANK, SUPPORTS AND MAINFRAME ATTACHMENT
MOUNTING AND PUMP ASSEMBLY
LIFT CYLINDER FRAME ATTACHMENT
MOUNTING WING MOWERS
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ELECTRICAL CIRCUIT
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HYDRAULICS
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CONTROL CABLE CONNECTION TO CONTROL STICK ASSEMBLIES
INITIAL START-UP PROCEDURE
FINAL CHECK
INSTALLATION OF REAR MOWER
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ALAMO INDUSTRIAL INTERSTATER OPERATING INSTRUCTIONS
1. Standard Equipment and Specifications
2.OPERATOR REQUIREMENTS
3. TRACTOR REQUIREMENTS
Tractor Requirements and Capabilities
3.3 Tractor Horsepower
3.1 ROPS and Seat Belt
3.2 Tractor Safety Devices
4. GETTING ON AND OFF THE TRACTOR
4.1 Boarding the Tractor
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5. STARTING THE TRACTOR
6. CONNECTING THE MOWER TO THE TRACTOR
6.1 Connecting the Mower A-Frame to the Tractor
6.2 Safety Tow Chain
7. SETTING THE MOWER
7.1 Roller Height Adjustment
7.2 Leveling Deck
8.1 Driveline Length Check
8. DRIVELINE ATTACHMENT
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9. PRE-OPERATION INSPECTION AND SERVICE
9.1 Tractor Pre-Operation Inspection/Service
9.2 Mower Pre-
O
peration Inspection
/S
ervice
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Flail Mower PRE-OPERATIO N Inspe ction
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Tractor PRE-OPERATION Inspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
10. DRIVING THE TRACTOR AND IMPLEMENT
10.1 Starting the Tractor
10.2 Brake and Differential Lock Setting
10.3 Operating the Mower Wings
Operating Position
10.4 Driving the Tractor and Implements
10.5 Crossing Ditches and Steep Inclines
11. OPERATING THE TRACTOR AND IMPLEMENT
11.1 Foreign Debris Hazards
11.2 Bystanders/Passersby Precautions
11.3 Engaging the Power Take Off (PTO)
11.4 PTO RPM and Ground Speed
11.5 Operating the Mower
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11.6
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hutting Down the Implement
12. DISCONNECTING THE MOWER FROM THE TRACTOR
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MOWER STORAGE
13. TRANSPORTING THE TRACTOR AND IMPLEMENT
13.1 Transporting on Public Roadways
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13.2 Hauling the Tractor and Implement
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14. TROUBLE SHOOTING GUIDE
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DAILY CHECKS
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ADJUSTING TENSION OF DRIVEBELTS
CHANGING HYDRAULIC SYSTEM FILTER
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CUTTER UNIT
GENERAL MAINTENANCE
REPLACING CUTTER UNIT DRIVEBELTS
ADJUSTING CUTTING HEIGHT
ROLLER BEARING REPLACEMENT
CUTTERSHAFT BEARING REPLACEMENT
Outboard Bearing
Inboard (Drive) Bearing
CUTTERSHAFT REPLACEMENT
CHANGING TO FORWARD OR REVERSE ROTATION
Wing Mowers
Rear Mower
REPLACING CUTTER UNIT KNIVES
HYDRAULICS
General
Initial Start-Up Procedures
Troubleshooting
POWER CIRCUIT
Replacing Hydraulic Pumps
Replacing Outer Pump
Reservoir
Solenoid Control Valve
Checking Solenoid Valve
Hydraulic Pump
DISASSEMBLY
Inspection of Hydraulic Pump
REASSEMBLY
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Hydraulic Motor Disassembly
Inspection
Reassembly
Troubleshooting
CONTROL CIRCUIT
Lift and Tilt Cylinders
Disassembly or Lift or Tilt Cylinder
Cylinder Rod Maintenance
Hydraulic Gear Pump
Sectional Control Valve
Checking Relief Valve Pressure
External Coil Slip Disk Replacement
Slip Clutch
SEASONAL CLUTCH MAINTENANCE
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ALAMO-INDUSTRIAL
LIMITED WARRANTY
An Alamo Group Company Post Office Drawer 549 Seguin, Texas 78156 830-379-1480
TO THE OWNER/OPERATOR/DEALER
