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Alamo 803213C, FC-FL-0001 - page 186

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INTERSTATER - SOM 03/09

Printed in USA P/N 803213C

Contents

Main INTERSTATER OPERATORS MANUAL ALAMO INDUSTRIAL FLAIL MOWER To the Owner/Operator/Dealer Table of Contents Page Page Page Page Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Page General Safety Instructions and Practices Page Page Page Page Page Page Page Page Page Page Maintenance and Service Safety Instructions and Practices Page Concluding Safety Instructions and Practices Page Page Page Page Page Page Page Page Page Page Page Federal Laws and Regulations Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page GENERAL INSTRUCTIONS PRELIMINARY TRACTOR PREPARATION SPECIAL TO OLS DRIVE COUPLING ATTACHMENT HYDRAULIC TANK, SUPPORTS AND MAINFRAME ATTACHMENT MOUNTING AND PUMP ASSEMBLY LIFT CYLINDER FRAME ATTACHMENT MOUNTING WING MOWERS Page Page ELECTRICAL CIRCUIT Page Page HYDRAULICS Page Page Page Page Page Page CONTROL CABLE CONNECTION TO CONTROL STICK ASSEMBLIES INITIAL START-UP PROCEDURE FINAL CHECK INSTALLATION OF REAR MOWER Page Page Page Page Page ALAMO INDUSTRIAL INTERSTATER OPERATING INSTRUCTIONS 1. Standard Equipment and Specifications 2.OPERATOR REQUIREMENTS 3. TRACTOR REQUIREMENTS Tractor Requirements and Capabilities 3.3 Tractor Horsepower 3.1 ROPS and Seat Belt 3.2 Tractor Safety Devices 4. GETTING ON AND OFF THE TRACTOR 4.1 Boarding the Tractor Page 5. STARTING THE TRACTOR 6. CONNECTING THE MOWER TO THE TRACTOR 6.1 Connecting the Mower A-Frame to the Tractor 6.2 Safety Tow Chain 7. SETTING THE MOWER 7.1 Roller Height Adjustment 7.2 Leveling Deck 8.1 Driveline Length Check 8. DRIVELINE ATTACHMENT Page 9. PRE-OPERATION INSPECTION AND SERVICE 9.1 Tractor Pre-Operation Inspection/Service 9.2 Mower Pre- O peration Inspection /S ervice Page Page Page Page Flail Mower PRE-OPERATIO N Inspe ction DO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER 10. DRIVING THE TRACTOR AND IMPLEMENT 10.1 Starting the Tractor 10.2 Brake and Differential Lock Setting 10.3 Operating the Mower Wings Operating Position 10.4 Driving the Tractor and Implements 10.5 Crossing Ditches and Steep Inclines 11. OPERATING THE TRACTOR AND IMPLEMENT 11.1 Foreign Debris Hazards 11.2 Bystanders/Passersby Precautions 11.3 Engaging the Power Take Off (PTO) 11.4 PTO RPM and Ground Speed 11.5 Operating the Mower Page 11.6 S hutting Down the Implement 12. DISCONNECTING THE MOWER FROM THE TRACTOR Page MOWER STORAGE 13. TRANSPORTING THE TRACTOR AND IMPLEMENT 13.1 Transporting on Public Roadways Page 13.2 Hauling the Tractor and Implement Page 14. TROUBLE SHOOTING GUIDE Page Page Page DAILY CHECKS Page ADJUSTING TENSION OF DRIVEBELTS CHANGING HYDRAULIC SYSTEM FILTER Page CUTTER UNIT GENERAL MAINTENANCE REPLACING CUTTER UNIT DRIVEBELTS ADJUSTING CUTTING HEIGHT ROLLER BEARING REPLACEMENT CUTTERSHAFT BEARING REPLACEMENT Outboard Bearing Inboard (Drive) Bearing CUTTERSHAFT REPLACEMENT CHANGING TO FORWARD OR REVERSE ROTATION Wing Mowers Rear Mower REPLACING CUTTER UNIT KNIVES HYDRAULICS General Initial Start-Up Procedures Troubleshooting POWER CIRCUIT Replacing Hydraulic Pumps Replacing Outer Pump Reservoir Solenoid Control Valve Checking Solenoid Valve Hydraulic Pump DISASSEMBLY Inspection of Hydraulic Pump REASSEMBLY Page Hydraulic Motor Disassembly Inspection Reassembly Troubleshooting CONTROL CIRCUIT Lift and Tilt Cylinders Disassembly or Lift or Tilt Cylinder Cylinder Rod Maintenance Hydraulic Gear Pump Sectional Control Valve Checking Relief Valve Pressure External Coil Slip Disk Replacement Slip Clutch SEASONAL CLUTCH MAINTENANCE Page Page ALAMO-INDUSTRIAL LIMITED WARRANTY An Alamo Group Company Post Office Drawer 549 Seguin, Texas 78156 830-379-1480 TO THE OWNER/OPERATOR/DEALER

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