OPERATION

OPERATION

14. TROUBLE SHOOTING GUIDE

Problem

Possible Cause

Remedy

Excessive Vibrations

Check gearbox bolts.

Tighten if loose

 

Check for missing knives on

Replace missing knives

 

cutter shaft.

 

 

Check to see if knives are

Free knives so they swing.

 

free swinging.

 

 

Blade broken or bent.

Replace blades.

 

Cuttershaft bent.

Replace cuttershaft.

 

Drivelines not phased correctly.

Replace driveline.

 

Implement & Tractor yokes must

 

 

be in line.

 

Gearbox Overheating

Low on lubricant.

Fill to level plug.

 

Improper type lubricant.

Replace with proper lubricant.

 

Excessive trash build-up

Remove trash.

 

around gearbox.

 

 

Bearing or gears set up

Consult your Dealer.

 

improperly.

 

Gearbox Noisy

Rough Gears.

Run in or change gears.

 

Worn Bearing.

Replace bearing.

Noise

Damaged Belt Shield

Straighten or replace Shields.

 

(Rubbing on pulleys or belt).

 

 

Worn Bearing or Gear.

Replace Bearing or Gear.

Gearbox Leaking

Damaged oil seal

Replace seal.

 

Bent shaft.

Replace oil seal and shaft.

 

Shaft rough in oil seal area.

Replace or repair shaft.

 

Oil seal installed wrong.

Replace seal.

 

Oil seal not sealing in the housing.

Replace seal or use a sealant on

 

 

OD of Seal.

 

Oil level too high.

Drain oil to proper level.

 

Sand hole is casting.

Replace castings or gearbox.

 

Gasket damaged.

Replace gasket.

 

Bolts loose.

Tighten bolts.

Clutch Slips Excessively

Clutch linings badly worn or

Repair clutch per maintenance

 

plates warped.

section of manuals.

 

Too much power for clutch.

Reduce ground speed and material

 

 

intake.

 

Oil on facings.

Replace facings.

 

Friction facings glazed.

Clean with emery cloth.

INTERSTATER 03/09

Operation Section 4-42

 

 

 

 

© 2009 Alamo Group Inc.

 

 

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Alamo FC-FL-0001, 803213C manual Trouble Shooting Guide, Problem Possible Cause Remedy