TROUBLESHOOTING

Magic-Pak: HW/HWC

9-2

Troubleshooting

Compressor Checkout

The objective of this section is to help in diagnosing compressor prob- lems. It presents a series of tests that should be conducting before a determination on the condition of the compressor is made. This section has been organized so that the simplest checks are done first, followed by the more detailed tests (if necessary).

WARNING

Use extreme caution when performing maintenance or troubleshooting operations. Electrical shock could cause personal injury or death.

Initial Testing

If a compressor failure is suspected, several simple checks should be done initially to make sure that the right course of action is being taken. The following is a list of items and points that should be looked at before a determination is made of the condition of the compressor.

Is the correct voltage available at the unit? Using a volt/ohm meter,

 

 

check the voltage and compare with the voltage specified by the

 

 

manufacturer (found on the data plate on the unit). Many compres-

 

 

sors are replaced only to find later that there was either no power or

 

 

incorrect power available to the unit.

 

Is the contactor closing? Check to make sure that there is 24 volts at

 

 

the coil side of the contactor. Check to make sure the points in the

 

 

contactor are in good condition. Are they pitted or corroded to the

 

 

point where they no longer conduct electricity?

 

Is the capacitor in good condition? Does it have the correct rating for

 

 

the application? Using a meter, determine if it still has the correct

 

 

capacitance.

 

The last of these initial tests to do is a touch test. This should be

 

 

done very carefully as the compressor can become very hot in

 

 

certain situations. This information may be helpful if further tests are

 

 

needed to determine the condition of the compressor.

 

Further Testing

 

Use extreme caution when conducting the following tests. The power

 

must be turned off before continuing with the testing.

 

Checking Continuity

 

1.

Remove wires from the fusite plug in the compressor, recording the

 

 

location of each wire as it is removed. If a wire is misplaced when the

SRM-

 

test is complete, serious damage could be done to the compressor.

 

HW/HWC

 

 

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Armstrong World Industries 122, 243, 302, 242, 123, 203 Troubleshooting, Compressor Checkout, Initial Testing, Further Testing