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Bacharach 24-9351 manual Installing Probe in the Stack, 2.Installing the Probe

Models: 24-9351

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Operation

PCA

4.3.2 Installing Probe in the Stack

1.After making a sampling hole in the stack (Section 4.2), and turning on the analyzer (Section 4.3.1), screw the probe stop supplied with the Probe and Hose Assembly into the sampling hole (Figure 4-2).

2.Insert the probe through the hole in the probe stop, then position the probe tip inside the stack, near its center. Tighten the thumbscrew on the probe stop to secure the probe.

PROBE STOP

THUMBSCREW

Figure 4-2. Installing the Probe

4-4	Instruction 24-9351

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Bacharach 24-9351 manual Installing Probe in the Stack, 2.Installing the Probe

Contents

Operation & Maintenance Portable Combustion Analyzer PCAINSTRUCTION Rev. 11 – MayRegister Your Warranty by Visiting WARRANTYInstruction NoticeContents CALIBRATION Figure 1-1.PCA 1.0INTRODUCTION1.1The Portable Combustion Analyzer 1.2 Displayed Data 1.3 Sensor Configurations PCA 10 &PCA 15 & 45 with Draft PCA 20 & 50 with Carbon Monoxide MeasurementPrintout Capability Advanced PCA Model FeaturesPCA 35 & 65 with Draft, CO & NX 2.0 TECHNICAL CHARACTERISTICS The PCA Directly Measures and DisplaysThe PCA Computes and Displays Standard Fuels** Available forFront Panel Controls Normal Operating ConditionsPerformance Power Requirements DimensionsWeight DisplayAgency Approvals Equations3.0SETTING UP THE PCA 3.2 PowerFigure 3-1.Battery Replacement 3.1Scope3.3 Connecting the Probe 3.2.2 Using the Optional Power SupplyInstruction Figure 3-2.Connecting the Probe to the AnalyzerSetup 3.4 Configuring the PCA FunctionParameters To Change4.0OPERATION 4.1Key Pad Functions4.2 Sampling Hole Location Figure 4-1.Sampling Hole Location10minutes 4.3 Combustion Test4.3.1Analyzer Turn On and Warm Up 4.3.2 Installing Probe in the Stack Figure 4-2.Installing the Probe4.3.3 Performing a Combustion Test 4.3.4 Ending a Combustion TestPURGING CO SENSOR Turn off the analyzer by pressing the key4.4 Differential Pressure Measurement DRAFT– 2.25 MB HOT SPOTFront Panel Key Functions 4.5 Warmup ScreenBACHARACH, INC PCA WARMUP yy Front Panel Key Functions 4.6 Sensor Status ScreenBACHARACH, INC. PCA WARMUP 0 z Combustion Test Screen PCA models 10–25, 40–55PCA models 30, 35, 60, & Xs XXXX appear in the display4.8 Fuel Selection Screen «NATGASFUEL KOKS4.9 Draft Screens Front Panel Key Functions4.10 Memory Directory Screen ‘Standard’ PCA ScreenMEMORY DIRECTORY «M8 28.7.97 15:45 M9 MEMORY EMPTY CLEAR MEMORYFigure 4-4.Connecting the Serial Data Cable 4.11 Memory to PC ScreenFor ‘Advanced’ PCA Models 40, 45, 50, 55, 60 & MEMORY TO PC «TRANSMIT DATA CLEAR MEMORYCLEAR MEMORY Front Panel Key FunctionsTABLE 4-1. COMMA-DELIMITEDFIELDS FieldData Name or Value Label in Column4.12 ID Setup Screens SETUP «ID #1 ID #2 ID #3SETUP ID #1 « “spaceABCDEFGHIJKLMNOPQRSTUVWXYZüäöß0123456789”– Increment character – Decrement character Front Panel Key Functions 4.13 Temperature Setup ScreenSETUP TEMPERATURE UNIT «C F Front Panel Key Functions 4.14 Draft Unit Setup ScreenSETUP DRAFT UNIT «MB PA WC 4.15 Language Setup Screen SETUP LANGUAGE DAN NED DEU SVE «ENG FINSETUP LANGUAGE DEU FRA «ENG ITA ESP POL Front Panel Key Functions4.16 Display Mode Setup Screen SETUP DISPLAY «CO NX CU NUFor PCA Models 30, 35, 60 & Front Panel Key FunctionsFront Panel Key Functions 4.17 Time/Date Setup ScreenSETUP «TIME 15:45:06 DATE Front Panel Key Functions 4.18 Printer Setup ScreenSETUP «IR - HP PRINTER IR - IRDA RS232 Front Panel Key Functions 4.19 Maintenance Password ScreenMAINTENANCE «PASSWORD Front Panel Key Functions 4.20 Maintenance ScreenMAINTENANCE «CALIBRATION USER NAME 4.21 User Name Screens USER NAME «LINE 1 LINE 2 LINEUSER NAME LINE « “spaceABCDEFGHIJKLMNOPQRSTUVWXYZüäöß0123456789”DRAFT DRAFT – 0.25 MB HOT SPOT 190 C P «S 4.22 Saving Test Data20.0 When using an infrared printer 4.23 Printing Test Data12 HLD DRAFT –SerialDataCable PartNo.24-1073 When using a serial printerRS-232Connector 4.25 Resetting the Microprocessor Figure 4-7.Reset Button4.24 Clear Memory Screen CLEAR MEMORY C «EInstruction NOTESOperation 5.0 CALIBRATION 5.1 Sensor CheckProcedure 5.2 Calibration FixturesMaterial Required Figure 5-1.Calibration Fixtures5.3 Calibrate Menu Screen «TA-ZEROCALIBRATE TA-SPANNX TL-ZEROCOTL-SPANDRAFT Front Panel Key Functions5.4 Calibrate TA-Zero CALIBRATE TA-ZERO MEASURED 3.0C APPLIED 0000.0CProcedure Material Required5.5 Calibrate TA-Span CALIBRATE TA-SPAN MEASURED 295.0C APPLIED 0300.0CProcedure Material Required5.6 Calibrate TL-Zero CALIBRATE TL-ZERO MEASURED 3.0C APPLIED 0000.0CProcedure Material Required5.7 Calibrate TL-Span CALIBRATE TL-SPAN MEASURED 102.0C APPLIED 0100.0CProcedure Material RequiredUsing 100 ppm Nitric Oxide Calibration Gas 5.8 Calibrate NXTypical Calibrate NX Screen During Calibration CALIBRATE NX5.9 Calibrate CO For PCA Models 20, 25, 30, 35, 50, 55, 60 &CALIBRATE CO 0500TEST GAS CO/H2 CO-VALUEXXXX ENTER CO-VALUECALIBRATE H2 10505.10 Calibrate Draft For PCA Models 15, 25, 35, 45, 55 &CALIBRATE 9.00Instruction NOTESCalibration 6.0MAINTENANCE 6.1Routine Maintenance6.2 Disassembly Figure 6-1.Disassembling the AnalyzerInstruction Figure 6-2.Rear View of the PCB and SensorsMaintenance Procedure 6.3 Cleaning the ProbeEquipment Required 6.4 Water Trap/Filter Assembly Maintenance Figure 6-3.Water Trap/Filter AssemblyDrain the water condensate after every use ProcedureEquipment Required 6.5 Replacing the Particulate FilterProcedure Equipment Required 6.6 Replacing the Oxygen SensorProcedure 6.7 Replacing the Nitric Oxide Sensor 6.7.1 Replacing the Nitric Oxide Sensor FilterProcedure ProcedureProcedure Equipment RequiredBias removed for Stabilization time6.8 Replacing the Carbon Monoxide Sensor ProcedureFor PCA Models 20, 25, 30, 35, 50, 55, 60 & Equipment Required6.8.1 Replacing the Carbon Monoxide Sensor Filter ProcedureMaintenance InstructionEquipment Required 6.9 Replacing the Pump AssemblyProcedure 7.0TROUBLESHOOTING 7.1Analyzer Repair7.2 Error Codes 7.3 Troubleshooting Guide TABLE 7-1.TROUBLESHOOTING GUIDEFault O2-SENSORERROR code apTABLE 7-1.TROUBLESHOOTING GUIDE Cont FaultNX-SENSORERROR code ap CO-SENSORERROR code ap“- - - -”appears in one or more value Backlight won’t turn on 8.0PARTS & SERVICE 8.1Replacement Parts8.2 Accessories STANDARD ACCESSORIESOPTIONAL ACCESSORIES DescriptionFigure 8-1.Replacement Parts 2 1 3Parts & Service InstructionFigure 8-2.Replacement Parts Parts & Service23 24 21 14 15 10 12 13 22Figure 8-3.Replacement Parts Parts & Service20 18 Instruction8.3 Sales/Service Centers Sales/ServiceCenter - DenmarkParts & Service UnitedStates CaliforniaInstruction APPENDIX A Display Screen TranslationsAppendix A English GermanDanish FrenchPolish DutchSwedish FinnishEnglish GermanDanish FrenchItalian PolishDutch SwedishEnglish GermanDanish FrenchPolish ItalianDutch SwedishEnglish GermanDanish FrenchPolish ItalianDutch SwedishNOTES Appendix AA-10 InstructionAPPENDIX B – Printout Translations EnglishGerman DanishFrench SpanishPolish Draft OnlyItalian DutchSwedish Combustion Test DataFinnish FIN Combustion Test DataDraft Only Appendix BInstruction Printed in U.S.A World Headquarters621 Hunt Valley Circle, New Kensington, PA