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Bacharach 24-9351 manual Technical Characteristics, The PCA Directly Measures and Displays

Models: 24-9351

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2.0 TECHNICAL CHARACTERISTICS

PCA	Technical Characteristics

2.0 TECHNICAL CHARACTERISTICS

The PCA Directly Measures and Displays:

•Oxygen content in flue gas in the range of 0.1 to 20.9 % O2

•Flue gas temperature in the range of –18 to 1200 ºC (0 to 2192 ºF)

•Primary-air / ambient temperature is in the range of –18 to 999 ºC (0 to 999 ºF)

Optional . . .

•Differential pressure/draft in the range of ±70.0 mb (±28" H2O)

•Carbon Monoxide* content in flue gas in the range of 0 to 4000 ppm

•Nitric Oxide* content in flue gas in the range of 0 to 1000 ppm

The PCA Computes and Displays:

(When the measured oxygen level is not above 18.8%, and the Stack (Flue Gas) temperature is not above 1200 ºC (2192 °F)

•Stack loss in the range of 0.1 to 99.9%

•Carbon Dioxide content in flue gas from 0.1 to a fuel dependent maximum value in percent

•Lambda in the range of 1 to 9.95

•Carbon Monoxide* content referenced to 0% Oxygen in the range of 0 to 9,999 ppm on analyzers equipped with a CO sensor.

•Nitrix Oxide* content referenced to 0% Oxygen in the range of 0 to 9,999 ppm on analyzers equipped with a NX sensor.

Standard Fuels** Available for

Combustion Calculations:

•Natural Gas

•Koks

•LEG

•LPG

•Oil #2

•Oil #6

•P-Coal (available in English, German, Dutch, French, Italian, Polish, and Spanish languages)

•Biofuel (available in Danish, Finnish, and Swedish languages)

*For the PCA 30, 35, 60, & 65, the display can be set up to show either measured values of Carbon Monoxide and Nitric Oxide (CO & NX), or show the calculated values of these gases (CU & NU) referenced to 0% Oxygen. In either case, all values are listed on the printout of analzyers equipped with a printer.

**Custom fuels available upon request. Contact factory for details.

Instruction 24-9351

2-1

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Bacharach 24-9351 manual Technical Characteristics, The PCA Directly Measures and Displays, The PCA Computes and Displays

Contents

Portable Combustion Analyzer PCA Operation & MaintenanceINSTRUCTION Rev. 11 – MayWARRANTY Register Your Warranty by VisitingInstruction NoticeContents CALIBRATION 1.0INTRODUCTION 1.1The Portable Combustion AnalyzerFigure 1-1.PCA 1.2 Displayed Data PCA 10 & 1.3 Sensor ConfigurationsPCA 15 & 45 with Draft PCA 20 & 50 with Carbon Monoxide MeasurementAdvanced PCA Model Features PCA 35 & 65 with Draft, CO & NXPrintout Capability The PCA Directly Measures and Displays 2.0 TECHNICAL CHARACTERISTICSThe PCA Computes and Displays Standard Fuels** Available forNormal Operating Conditions PerformanceFront Panel Controls Dimensions Power RequirementsWeight DisplayEquations Agency Approvals3.2 Power 3.0SETTING UP THE PCAFigure 3-1.Battery Replacement 3.1Scope3.2.2 Using the Optional Power Supply 3.3 Connecting the ProbeFigure 3-2.Connecting the Probe to the Analyzer SetupInstruction Function 3.4 Configuring the PCAParameters To Change4.1Key Pad Functions 4.0OPERATIONFigure 4-1.Sampling Hole Location 4.2 Sampling Hole Location4.3 Combustion Test 4.3.1Analyzer Turn On and Warm Up10minutes Figure 4-2.Installing the Probe 4.3.2 Installing Probe in the Stack4.3.4 Ending a Combustion Test 4.3.3 Performing a Combustion TestTurn off the analyzer by pressing the key PURGING CO SENSORDRAFT 4.4 Differential Pressure Measurement– 2.25 MB HOT SPOT4.5 Warmup Screen BACHARACH, INC PCA WARMUP yyFront Panel Key Functions 4.6 Sensor Status Screen BACHARACH, INC. PCA WARMUP 0 zFront Panel Key Functions PCA models 10–25, 40–55 Combustion Test ScreenPCA models 30, 35, 60, & Xs XXXX appear in the display«NATGAS 4.8 Fuel Selection ScreenFUEL KOKSFront Panel Key Functions 4.9 Draft Screens‘Standard’ PCA Screen 4.10 Memory Directory ScreenMEMORY DIRECTORY «M8 28.7.97 15:45 M9 MEMORY EMPTY CLEAR MEMORY4.11 Memory to PC Screen Figure 4-4.Connecting the Serial Data CableFor ‘Advanced’ PCA Models 40, 45, 50, 55, 60 & MEMORY TO PC «TRANSMIT DATA CLEAR MEMORYFront Panel Key Functions CLEAR MEMORYField TABLE 4-1. COMMA-DELIMITEDFIELDSData Name or Value Label in ColumnSETUP «ID #1 ID #2 ID #3 4.12 ID Setup ScreensSETUP ID #1 « “spaceABCDEFGHIJKLMNOPQRSTUVWXYZüäöß0123456789”– Increment character – Decrement character 4.13 Temperature Setup Screen SETUP TEMPERATURE UNIT «C FFront Panel Key Functions 4.14 Draft Unit Setup Screen SETUP DRAFT UNIT «MB PA WCFront Panel Key Functions SETUP LANGUAGE DAN NED DEU SVE «ENG FIN 4.15 Language Setup ScreenSETUP LANGUAGE DEU FRA «ENG ITA ESP POL Front Panel Key FunctionsSETUP DISPLAY «CO NX CU NU 4.16 Display Mode Setup ScreenFor PCA Models 30, 35, 60 & Front Panel Key Functions4.17 Time/Date Setup Screen SETUP «TIME 15:45:06 DATEFront Panel Key Functions 4.18 Printer Setup Screen SETUP «IR - HP PRINTER IR - IRDA RS232Front Panel Key Functions 4.19 Maintenance Password Screen MAINTENANCE «PASSWORDFront Panel Key Functions 4.20 Maintenance Screen MAINTENANCE «CALIBRATION USER NAMEFront Panel Key Functions USER NAME «LINE 1 LINE 2 LINE 4.21 User Name ScreensUSER NAME LINE « “spaceABCDEFGHIJKLMNOPQRSTUVWXYZüäöß0123456789”4.22 Saving Test Data 20.0DRAFT DRAFT – 0.25 MB HOT SPOT 190 C P «S 4.23 Printing Test Data When using an infrared printer12 HLD DRAFT –When using a serial printer RS-232ConnectorSerialDataCable PartNo.24-1073 Figure 4-7.Reset Button 4.25 Resetting the Microprocessor4.24 Clear Memory Screen CLEAR MEMORY C «ENOTES OperationInstruction 5.1 Sensor Check 5.0 CALIBRATION5.2 Calibration Fixtures ProcedureMaterial Required Figure 5-1.Calibration Fixtures«TA-ZEROCALIBRATE TA-SPANNX TL-ZEROCO 5.3 Calibrate Menu ScreenTL-SPANDRAFT Front Panel Key FunctionsCALIBRATE TA-ZERO MEASURED 3.0C APPLIED 0000.0C 5.4 Calibrate TA-ZeroProcedure Material RequiredCALIBRATE TA-SPAN MEASURED 295.0C APPLIED 0300.0C 5.5 Calibrate TA-SpanProcedure Material RequiredCALIBRATE TL-ZERO MEASURED 3.0C APPLIED 0000.0C 5.6 Calibrate TL-ZeroProcedure Material RequiredCALIBRATE TL-SPAN MEASURED 102.0C APPLIED 0100.0C 5.7 Calibrate TL-SpanProcedure Material Required5.8 Calibrate NX Using 100 ppm Nitric Oxide Calibration GasTypical Calibrate NX Screen During Calibration CALIBRATE NXFor PCA Models 20, 25, 30, 35, 50, 55, 60 & 5.9 Calibrate COCALIBRATE CO 0500CO-VALUEXXXX ENTER CO-VALUE TEST GAS CO/H2CALIBRATE H2 1050For PCA Models 15, 25, 35, 45, 55 & 5.10 Calibrate DraftCALIBRATE 9.00NOTES CalibrationInstruction 6.1Routine Maintenance 6.0MAINTENANCEFigure 6-1.Disassembling the Analyzer 6.2 DisassemblyFigure 6-2.Rear View of the PCB and Sensors MaintenanceInstruction 6.3 Cleaning the Probe Equipment RequiredProcedure Figure 6-3.Water Trap/Filter Assembly 6.4 Water Trap/Filter Assembly MaintenanceDrain the water condensate after every use Procedure6.5 Replacing the Particulate Filter ProcedureEquipment Required 6.6 Replacing the Oxygen Sensor ProcedureEquipment Required 6.7.1 Replacing the Nitric Oxide Sensor Filter 6.7 Replacing the Nitric Oxide SensorProcedure ProcedureEquipment Required ProcedureBias removed for Stabilization timeProcedure 6.8 Replacing the Carbon Monoxide SensorFor PCA Models 20, 25, 30, 35, 50, 55, 60 & Equipment RequiredProcedure 6.8.1 Replacing the Carbon Monoxide Sensor FilterMaintenance Instruction6.9 Replacing the Pump Assembly ProcedureEquipment Required 7.1Analyzer Repair 7.0TROUBLESHOOTING7.2 Error Codes TABLE 7-1.TROUBLESHOOTING GUIDE 7.3 Troubleshooting GuideFault O2-SENSORERROR code apFault TABLE 7-1.TROUBLESHOOTING GUIDE ContNX-SENSORERROR code ap CO-SENSORERROR code ap“- - - -”appears in one or more value Backlight won’t turn on 8.1Replacement Parts 8.0PARTS & SERVICESTANDARD ACCESSORIES 8.2 AccessoriesOPTIONAL ACCESSORIES Description2 1 3 Figure 8-1.Replacement PartsParts & Service InstructionParts & Service Figure 8-2.Replacement Parts23 24 21 14 15 10 12 13 22Parts & Service Figure 8-3.Replacement Parts20 18 InstructionSales/ServiceCenter - Denmark 8.3 Sales/Service CentersParts & Service UnitedStates CaliforniaAPPENDIX A Display Screen Translations Appendix AInstruction German EnglishDanish FrenchDutch PolishSwedish FinnishGerman EnglishDanish FrenchPolish ItalianDutch SwedishGerman EnglishDanish FrenchItalian PolishDutch SwedishGerman EnglishDanish FrenchItalian PolishDutch SwedishAppendix A NOTESA-10 InstructionEnglish APPENDIX B – Printout TranslationsGerman DanishSpanish FrenchPolish Draft OnlyDutch ItalianSwedish Combustion Test DataCombustion Test Data Finnish FINDraft Only Appendix BInstruction World Headquarters 621 Hunt Valley Circle, New Kensington, PAPrinted in U.S.A