Bryant 580J*04--12 appendix Gas Heating System, Control Circuit, Fuel Types and Pressures, General

Models: 580J*04--12

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Control Circuit, 24-V

Control Circuit, 24-V

The control circuit is protected against overcurrent conditions by a circuit breaker mounted on control transformer TRAN. Reset is manual.

GAS HEATING SYSTEM

580J unit heating systems are referenced here according to unit Gas Heat Option (defined in the unit model number Position#8) and Heat Level (input capacity, defined in Positions #9-10-11). See Appendix 1 for a complete unit model number nomenclature chart.

POSITION #8

GAS HEAT OPTION

ANat. Gas / Standard HX and Heat

BNat. Gas / SS HX and Low NOx Heat

CNat. Gas / SS HX and Standard Heat

General

The heat exchanger system consists of a gas valve feeding multiple inshot burners off a manifold. The burners fire into matching primary tubes. The primary tubes discharge into combustion plenum where gas flow converges into secondary tubes. The secondary tubes exit into the induced draft fan wheel inlet. The induced fan wheel discharges into a flue passage and flue gases exit out a flue hood on the side of the unit. The induced draft fan motor includes a Hall Effect sensor circuit that confirms adequate wheel speed via the Integrated Gas Control (IGC) board. Safety switches include a Rollout Switch (at the top of the burner compartment) and a limit switch (mounted through the fan deck, over the tubes). (See Fig. 27 and Fig. 28.)

INDUCED-

ROLLOUT

DRAFT

SWITCH

MOTOR

 

MOUNTING

 

PLATE

 

BURNER

 

SECTION

FLUE

 

EXHAUST

 

VESTIBULE

INDUCED-

PLATE

DRAFT

BLOWER

MOTOR

 

HOUSING

MANIFOLD

GAS

PRESSURE

TAP

VALVE

C06152

Fig. 27 - Burner Section Details

Limit Switch

and Shield

C08284

Fig. 28 - Limit Switch Location

Fuel Types and Pressures

Natural Gas — The 580J unit is factory-equipped for use with Natural Gas fuel at elevation under 2000 ft (610 m). See section Orifice Replacement for information in modifying this unit for installation at elevations above 2000 ft (610 m).

Gas line pressure entering the unit’s main gas valve must be within specified ranges. Adjust unit gas regulator valve as required or consult local gas utility.

Table 4 – Natural Gas Supply Line Pressure Ranges

580J SIZE

GAS

HEAT

MIN

MAX

HEAT OPT

LEVEL

 

 

 

 

 

 

 

 

All

All

All

4.0 in. wg

13.0 in. wg

(996 Pa)

(3240 Pa)

 

 

 

 

 

 

 

 

Manifold pressure is factory-adjusted for NG fuel use. Adjust as required to obtain best flame characteristic.

Table 5 – Natural Gas Manifold Pressure Ranges

GAS

HEAT

HIGH

LOW

 

HEAT

RANGE

LEVEL

FIRE

FIRE

OPT

 

 

 

 

 

 

 

 

 

 

A, C

All

3.5 in. wg

1.7 in. wg

2.0--- 5.0 in. wg (Hi)

(872 Pa)

(423 Pa){

(498--- 1245 Pa)

 

 

 

 

 

 

 

B

All

3.5 in. wg

NA

2.0--- 5.0 in. wg (Hi)

(872 Pa)

(498--- 1245 Pa)

 

 

 

 

 

 

 

 

NA: Not Available

{3 Phase models only

Liquid Propane — Accessory packages are available for field-installation that will convert the 580J unit (except low NOx model) to operate with Liquid Propane (LP) fuels. These kits include new orifice spuds, new springs for gas valves and a supply line low pressure switch. See section on Orifice Replacement for details on orifice size selections.

Low NOx models include specially-sized orifices and use of different flue flow limits and tube baffles. Because of these extra features, conversion of these models to LP is not recommended.

Fuel line pressure entering unit gas valve must remain within specified range.

580J

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Bryant 580J*04--12 appendix Gas Heating System, Control Circuit, Fuel Types and Pressures, Burner Section Details, General