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Bryant 580J*04--12 appendix EconoMi$er2 Component Locations, EconoMi$er IV Wiring, C06022, C06028

Models: 580J*04--12

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C06022

580J

		OUTDOOR
		AIR HOOD
	ECONOMI$ER2	HOOD
	PLUG	HOOD
	PLUG	SHIPPING
		BRACKET

GEAR DRIVEN

BAROMETRICDAMPER

RELIEF

DAMPER

C06022

Fig. 40 - EconoMi$er2 Component Locations

FOR OCCUPANCY CONTROL

REPLACE JUMPER WITH

FIELD-SUPPLIED TIME CLOCK

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	LEGEND	Potentiometer Defaults Settings:		NOTES:
	DCV— Demand Controlled Ventilation	Power Exhaust	Middle	1.	620 ohm, 1 watt 5% resistor should be removed only when using differential
	DCV— Demand Controlled Ventilation	Minimum Pos.	Fully Closed		enthalpy or dry bulb.
	IAQ — Indoor Air Quality	Minimum Pos.	Fully Closed		enthalpy or dry bulb.
	IAQ — Indoor Air Quality	DCV Max.	Middle	2.	If a separate field-supplied 24 v transformer is used for the IAQ sensor power
	LA — Low Ambient Lockout Device	DCV Max.	Middle	2.
	OAT — Outdoor-Air Temperature	DCV Set	Middle		supply, it cannot have the secondary of the transformer grounded.
	POT — Potentiometer	Enthalpy	C Setting	3.	For field-installed remote minimum position POT, remove black wire jumper
	RAT — Return-Air Temperature				between P and P1 and set control minimum position POT to the minimum
					position.

C06028

Fig. 41 - EconoMi$er IV Wiring

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Bryant 580J*04--12 appendix EconoMi$er2 Component Locations, EconoMi$er IV Wiring, C06022, C06028

Contents

FIRE, EXPLOSION HAZARD TABLE OF CONTENTSSAFETY CONSIDERATIONS What to do if you smell gasSeasonal Maintenance UNIT ARRANGEMENT AND ACCESSRoutine Maintenance UNIT OPERATION AND SAFETY HAZARDHeating Fig. 3 - Filter InstallationFig. 4 - Screens Installed on Outdoor-AirHood Economizer or Outside Air DamperSupply Fan Belt-Drive Adjustable-PitchPulley on MotorSUPPLY FAN BLOWER SECTION ELECTRICAL SHOCK HAZARDCondenser Coil Fig. 6 - Supply-FanPulley Adjustment BearingsCOOLING Fig. 7 - Tightening Locking Collar MotorFig. 8 - Cleaning Condenser Coil Periodic Clean Water RinseRoutine Cleaning of Coil Surfaces One-RowCoilEvaporator Coil Refrigerant System Pressure Access PortsCleaning the Evaporator Coil UNIT DAMAGE HAZARDPURONR R410A REFRIGERANT Fig. 11 - CoreMax Access Port AssemblyTo Use Cooling Charging Charts Refrigerant Charge580J COOLING CHARGING CHARTSFig. 12 - Cooling Charging Charts C08203 C08204580J COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont C08228 C08229580J COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont C08437 C08438580J COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont C08439Compressor Troubleshooting Cooling SystemFig. 13 - Condenser Fan Adjustment Filter DrierTable 1 – Cooling Service Analysis 580JFig. 14 - Convenience Outlet Location Fig. 15 - Powered Convenience Outlet WiringCONVENIENCE OUTLETS ELECTRICAL OPERATION HAZARDSystem Fig. 16 - Controller AssemblySMOKE DETECTORS SensorFig. 19 - Typical Return Air Detector Location Smoke Detector LocationsLocation Fig. 20 - Return Air Sampling Tube LocationFig. 22 - Return Air Sensor Operating Position FIOP Smoke Detector Wiring and ResponseFig. 23 - Typical Smoke Detector System Wiring B C D ASensor Alarm Test Procedure Sensor Alarm TestController Alarm Test Controller Alarm Test ProcedureTo Configure the Dirty Sensor Test Operation Remote Test/Reset Station Dirty Sensor TestDetector Cleaning SD-TRK4Remote Alarm Test ProcedureAlarm State IndicatorsTable 3 – Detector Indicators Fig. 25 - Sensor Cleaning DiagramSensor’s Power LED is Off TroubleshootingResetting Alarm and Trouble Condition Trips Controller’s Power LED is OffControl Circuit, Fig. 28 - Limit Switch LocationGAS HEATING SYSTEM Fuel Types and PressuresCombustion-AirBlower Fig. 29 - LP Low Pressure Switch InstalledFlue Gas Passageways Table 7 – Liquid Propane Manifold Pressure RangesCleaning and Adjustment Fig. 31 - Heat Exchanger AssemblyRemoval and Replacement of Gas Train Burners and IgnitersFig. 34 - Unit Control Box/IGC Location Limit SwitchBurner Ignition 580J580J Fig. 35 - Spark Adjustment,Fig. 36 - Spark Adjustment, C06154Fig. 37 - Gas Valves Orifice ReplacementTable 8 – LED Error Code Description Single StageRed LED-Status Fig. 38 - Integrated Gas Control IGC BoardTable 9 – IGC Connections 580JTable 10 – Orifice Sizes 580JMinimum heating entering air temperature Troubleshooting Heating SystemTable 11 cont. - Altitude Compensation* A08-A12 580J580J Table 13 – Heating Service AnalysisPROBLEM CAUSEFig. 39 - EconoMi$er IV Component Locations Table 14 – IGC Board LED Alarm CodesECONOMIZER SYSTEMS 580J580J Fig. 41 - EconoMi$er IV WiringFig. 40 - EconoMi$er2 Component Locations C06022Table 15 – EconoMi$er IV Input/Output Logic 580JEconoMi$er IV Standard Sensors EconoMi$erFig. 43 - EconoMi$er IV Functional View Outdoor Air Temperature OAT SensorEconoMi$er IV Control Modes Fig. 44 - Supply Air Sensor LocationOutdoor Air Lockout Sensor Outdoor Dry Bulb ChangeoverOutdoor Enthalpy Changeover Differential Enthalpy ControlMounting Location Fig. 49 - Enthalpy Changeover SetpointsFig. 50 - EonoMi$er IV Control Fig. 51 - CO2 Sensor Maximum Range SettingsExhaust Setpoint Adjustment Indoor Air Quality IAQ Sensor InputThermostats CO2 Sensor ConfigurationDamper Movement Occupancy ControlDifferential Enthalpy Table 17 – EconoMi$er IV Sensor UsageEconoMi$er IV Preparation Single EnthalpyPRE-START-UP WIRING DIAGRAMSEconoMi$er IV Troubleshooting Completion DCV Minimum and Maximum PositionSTART-UP,GENERAL Internal WiringRefrigerant Service Ports Unit PreparationVentilation Continuous Fan OPERATING SEQUENCESHeating Cooling, Unit Without EconomizerHeating With EconoMi$er FASTENER TORQUE VALUESDemand Controlled Ventilation Table 18 – Torque Values580J C08308580J C08317Serial Number Format APPENDIX I. MODEL NUMBER SIGNIFICANCEModel Number Nomenclature 580J3 - 6 TONS - Standard Refrigeration System APPENDIX II. PHYSICAL DATAPhysical Data Cooling 580JPhysical Data Cooling APPENDIX II. PHYSICAL DATA cont7.5 - 10 TONS - Standard Refrigeration System 580JAPPENDIX II. PHYSICAL DATA cont Physical Data Heating3 - 6 TONS 580JPhysical Data Heating 7.5 - 10 TONSAPPENDIX II. PHYSICAL DATA cont 580JGeneral Fan Performance Notes APPENDIX III. FAN PERFORMANCE580J 580J*04 1 PhaseAPPENDIX III. FAN PERFORMANCE cont 3 Ton Horizontal SupplyAPPENDIX III. FAN PERFORMANCE cont 3 Phase3 Phase 580J*044 Ton Horizontal Supply 1 Phase580J*05 4 Ton Vertical SupplyAPPENDIX III. FAN PERFORMANCE cont 3 Phase3 Phase 580J*055 Ton Vertical Supply 580J*065 Ton Horizontal Supply 1 PhaseAPPENDIX III. FAN PERFORMANCE cont 3 Phase3 Phase 580J*066 Ton Vertical Supply 580J*076 Ton Horizontal Supply 3 Phase7.5 TON HORIZONTAL SUPPLY 3 PHASE580J*08 7.5 TON VERTICAL SUPPLY8.5 TON HORIZONTAL SUPPLY 3 PHASE580J*09 8.5 TON VERTICAL SUPPLY10 TON VERTICAL SUPPLY 580J*1210 TON HORIZONTAL SUPPLY 3 PHASEAPPENDIX III. FAN PERFORMANCE cont Pulley Adjustment580J 4 TONS APPENDIX IV. ELECTRICAL DATA3 TONS 580J*046 TONS APPENDIX IV. ELECTRICAL DATA cont5 TONS 580J*0610 TONS 7.5 TONS8.5 TONS APPENDIX IV. ELECTRICAL DATA cont580J MCA/MOCP Determination No C.O. or UNPWRD C.OAPPENDIX IV. ELECTRICAL DATA cont See notes on next page580J MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.OAPPENDIX IV. ELECTRICAL DATA cont 1Fuse or breakerWiring Diagrams APPENDIX V. WIRING DIAGRAM LIST580J Fig. 56 - 580J*07A, C Outdoor Circuiting APPENDIX VI. MOTORMASTER SENSOR LOCATIONSFig. 54 - 580J*04A, B, C Outdoor Circuiting Fig. 55 - 580J*05/06A, B, C Outdoor Circuiting580J APPENDIX VI. MOTORMASTER SENSOR LOCATIONS contFig. 58 - 580J*09/12A, C Outdoor Circuiting C08263I.PRELIMINARY INFORMATION START-UPCHECKLISTRemove and Store in Job File III. START-UP