Manuals / Bryant / Household Appliance / Air Conditioner

Bryant 580J*04--12 Start-Upchecklist, Remove and Store in Job File, I.Preliminary Information

Models: 580J*04--12

1 73

Download 73 pages 806 b

Page 73

START-UP CHECKLIST

START-UP CHECKLIST

(Remove and Store in Job File)

I.PRELIMINARY INFORMATION


MODEL NO.:			SERIAL NO.:
DATE:			TECHNICIAN:
BUILDING LOCATION:

II.PRE-START-UP (insert checkmark in box as each item is completed)

jVERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT

jVERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS j VERIFY THAT FLUE HOOD IS INSTALLED

j CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS

j CHECK TO ENSURE NO WIRES ARE TOUCHING REFRIGERANT TUBING OR SHARP EDGES

jCHECK GAS PIPING FOR LEAKS

jCHECK THAT RETURN-AIR FILTER IS CLEAN AND IN PLACE j VERIFY THAT UNIT INSTALLATION IS LEVEL

jCHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND VERIFY SETSCREW IS TIGHT

jVERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT

III. START-UP

ELECTRICAL
SUPPLY VOLTAGE	L1-L2		L2-L3		L3-L1
COMPRESSOR AMPS	L1		L2		L2
COMPRESSOR AMPS	L1		L2		L2
INDOOR FAN AMPS	L1		L2		L2
INDOOR FAN AMPS	L1		L2		L2

TEMPERATURES
OUTDOOR-AIR TEMPERATURE	DB			WB

RETURN-AIR TEMPERATURE		DB		WB

COOLING SUPPLY AIR		DB		WB

GAS HEAT SUPPLY AIR		DB
PRESSURES
PRESSURES
GAS INLET PRESSURE		IN. WG
GAS MANIFOLD PRESSURE		IN. WG (LOW FIRE)				IN. WG (HI FIRE)
GAS MANIFOLD PRESSURE		IN. WG (LOW FIRE)				IN. WG (HI FIRE)
REFRIGERANT SUCTION		PSIG				TEMP _F
REFRIGERANT SUCTION		PSIG				TEMP _F
REFRIGERANT DISCHARGE		PSIG				TEMP _F
REFRIGERANT DISCHARGE		PSIG				TEMP _F

jVERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS

j VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN CORRECT DIRECTION

E2008 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231	Printed in U.S.A.	Edition Date: 07/08	Catalog No. SM580J---01
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.			Replaces: NEW

580J

73

Image 73

Bryant 580J*04--12 Start-Upchecklist, Remove and Store in Job File, I.Preliminary Information, Iii. Start-Up, Electrical

Contents

SAFETY CONSIDERATIONS TABLE OF CONTENTSFIRE, EXPLOSION HAZARD What to do if you smell gasRoutine Maintenance UNIT ARRANGEMENT AND ACCESSSeasonal Maintenance UNIT OPERATION AND SAFETY HAZARDFig. 4 - Screens Installed on Outdoor-AirHood Fig. 3 - Filter InstallationHeating Economizer or Outside Air DamperSUPPLY FAN BLOWER SECTION Adjustable-PitchPulley on MotorSupply Fan Belt-Drive ELECTRICAL SHOCK HAZARDCOOLING Fig. 6 - Supply-FanPulley Adjustment BearingsCondenser Coil Fig. 7 - Tightening Locking Collar MotorRoutine Cleaning of Coil Surfaces Periodic Clean Water RinseFig. 8 - Cleaning Condenser Coil One-RowCoilCleaning the Evaporator Coil Refrigerant System Pressure Access PortsEvaporator Coil UNIT DAMAGE HAZARDTo Use Cooling Charging Charts Fig. 11 - CoreMax Access Port AssemblyPURONR R410A REFRIGERANT Refrigerant ChargeFig. 12 - Cooling Charging Charts COOLING CHARGING CHARTS580J C08203 C08204Fig. 12 - Cooling Charging Charts cont COOLING CHARGING CHARTS cont580J C08228 C08229Fig. 12 - Cooling Charging Charts cont COOLING CHARGING CHARTS cont580J C08437 C08438Fig. 12 - Cooling Charging Charts cont COOLING CHARGING CHARTS cont580J C08439Fig. 13 - Condenser Fan Adjustment Troubleshooting Cooling SystemCompressor Filter Drier580J Table 1 – Cooling Service AnalysisCONVENIENCE OUTLETS Fig. 15 - Powered Convenience Outlet WiringFig. 14 - Convenience Outlet Location ELECTRICAL OPERATION HAZARDSMOKE DETECTORS Fig. 16 - Controller AssemblySystem SensorLocation Smoke Detector LocationsFig. 19 - Typical Return Air Detector Location Fig. 20 - Return Air Sampling Tube LocationFig. 23 - Typical Smoke Detector System Wiring FIOP Smoke Detector Wiring and ResponseFig. 22 - Return Air Sensor Operating Position B C D AController Alarm Test Sensor Alarm TestSensor Alarm Test Procedure Controller Alarm Test ProcedureDetector Cleaning Remote Test/Reset Station Dirty Sensor TestTo Configure the Dirty Sensor Test Operation SD-TRK4Remote Alarm Test ProcedureTable 3 – Detector Indicators IndicatorsAlarm State Fig. 25 - Sensor Cleaning DiagramResetting Alarm and Trouble Condition Trips TroubleshootingSensor’s Power LED is Off Controller’s Power LED is OffGAS HEATING SYSTEM Fig. 28 - Limit Switch LocationControl Circuit, Fuel Types and PressuresFlue Gas Passageways Fig. 29 - LP Low Pressure Switch InstalledCombustion-AirBlower Table 7 – Liquid Propane Manifold Pressure RangesRemoval and Replacement of Gas Train Fig. 31 - Heat Exchanger AssemblyCleaning and Adjustment Burners and IgnitersBurner Ignition Limit SwitchFig. 34 - Unit Control Box/IGC Location 580JFig. 36 - Spark Adjustment, Fig. 35 - Spark Adjustment,580J C06154Table 8 – LED Error Code Description Orifice ReplacementFig. 37 - Gas Valves Single StageTable 9 – IGC Connections Fig. 38 - Integrated Gas Control IGC BoardRed LED-Status 580J580J Table 10 – Orifice SizesMinimum heating entering air temperature Troubleshooting Heating SystemTable 11 cont. - Altitude Compensation* A08-A12 580JPROBLEM Table 13 – Heating Service Analysis580J CAUSEECONOMIZER SYSTEMS Table 14 – IGC Board LED Alarm CodesFig. 39 - EconoMi$er IV Component Locations 580JFig. 40 - EconoMi$er2 Component Locations Fig. 41 - EconoMi$er IV Wiring580J C06022580J Table 15 – EconoMi$er IV Input/Output LogicSupply Air Temperature SAT Sensor Outdoor Air Temperature OAT SensorEconoMi$er Fig. 43 - EconoMi$er IV Functional ViewFig. 44 - Supply Air Sensor Location Fig. 46 - Outside Air Temperature ChangeoverOutdoor Air Lockout Sensor EconoMi$er IV Control ModesMounting Location Differential Enthalpy ControlOutdoor Enthalpy Changeover Fig. 49 - Enthalpy Changeover SetpointsExhaust Setpoint Adjustment Fig. 51 - CO2 Sensor Maximum Range SettingsFig. 50 - EonoMi$er IV Control Indoor Air Quality IAQ Sensor InputDamper Movement CO2 Sensor ConfigurationThermostats Occupancy ControlEconoMi$er IV Preparation Table 17 – EconoMi$er IV Sensor UsageDifferential Enthalpy Single EnthalpyEconoMi$er IV Troubleshooting Completion WIRING DIAGRAMSPRE-START-UP DCV Minimum and Maximum PositionRefrigerant Service Ports Internal WiringSTART-UP,GENERAL Unit PreparationHeating OPERATING SEQUENCESVentilation Continuous Fan Cooling, Unit Without EconomizerDemand Controlled Ventilation FASTENER TORQUE VALUESHeating With EconoMi$er Table 18 – Torque ValuesC08308 580JC08317 580JModel Number Nomenclature APPENDIX I. MODEL NUMBER SIGNIFICANCESerial Number Format 580JPhysical Data Cooling APPENDIX II. PHYSICAL DATA3 - 6 TONS - Standard Refrigeration System 580J7.5 - 10 TONS - Standard Refrigeration System APPENDIX II. PHYSICAL DATA contPhysical Data Cooling 580J3 - 6 TONS Physical Data HeatingAPPENDIX II. PHYSICAL DATA cont 580JAPPENDIX II. PHYSICAL DATA cont 7.5 - 10 TONSPhysical Data Heating 580JGeneral Fan Performance Notes APPENDIX III. FAN PERFORMANCE580J APPENDIX III. FAN PERFORMANCE cont 1 Phase580J*04 3 Ton Horizontal Supply3 Phase 3 PhaseAPPENDIX III. FAN PERFORMANCE cont 580J*04580J*05 1 Phase4 Ton Horizontal Supply 4 Ton Vertical Supply3 Phase 3 PhaseAPPENDIX III. FAN PERFORMANCE cont 580J*055 Ton Horizontal Supply 580J*065 Ton Vertical Supply 1 Phase3 Phase 3 PhaseAPPENDIX III. FAN PERFORMANCE cont 580J*066 Ton Horizontal Supply 580J*076 Ton Vertical Supply 3 Phase580J*08 3 PHASE7.5 TON HORIZONTAL SUPPLY 7.5 TON VERTICAL SUPPLY580J*09 3 PHASE8.5 TON HORIZONTAL SUPPLY 8.5 TON VERTICAL SUPPLY10 TON HORIZONTAL SUPPLY 580J*1210 TON VERTICAL SUPPLY 3 PHASEAPPENDIX III. FAN PERFORMANCE cont Pulley Adjustment580J 3 TONS APPENDIX IV. ELECTRICAL DATA4 TONS 580J*045 TONS APPENDIX IV. ELECTRICAL DATA cont6 TONS 580J*068.5 TONS 7.5 TONS10 TONS APPENDIX IV. ELECTRICAL DATA contAPPENDIX IV. ELECTRICAL DATA cont MCA/MOCP Determination No C.O. or UNPWRD C.O580J See notes on next pageAPPENDIX IV. ELECTRICAL DATA cont MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O580J 1Fuse or breakerWiring Diagrams APPENDIX V. WIRING DIAGRAM LIST580J Fig. 54 - 580J*04A, B, C Outdoor Circuiting APPENDIX VI. MOTORMASTER SENSOR LOCATIONSFig. 56 - 580J*07A, C Outdoor Circuiting Fig. 55 - 580J*05/06A, B, C Outdoor CircuitingFig. 58 - 580J*09/12A, C Outdoor Circuiting APPENDIX VI. MOTORMASTER SENSOR LOCATIONS cont580J C08263TEMPERATURES START-UPCHECKLISTRemove and Store in Job File I.PRELIMINARY INFORMATION