Manuals / Bryant / Household Appliance / Air Conditioner

Bryant 580J*04--12 Spark Adjustment, C06154, C08447, MEDIUM AND HIGH HEAT 115,000 BTUH INPUT

Models: 580J*04--12

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LOW HEAT

72,000 BTUH INPUT AND 60,000 BTUH INPUT

MEDIUM AND HIGH HEAT

115,000 BTUH INPUT,

150,000 BTUH INPUT, 90,000BTUH INPUT AND 120,000 BTUH INPUT

C06154

Fig. 35 - Spark Adjustment, 04-07

580J

125,000/90,000 BTUH INPUT

180,000/120,000 BTUH INPUT

240,000/180,000 BTUH INPUT 250,000/200,000 BTUH INPUT

C08447

Fig. 36 - Spark Adjustment, 08-12

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Bryant 580J*04--12 appendix Spark Adjustment, C06154, C08447, LOW HEAT 72,000 BTUH INPUT AND 60,000 BTUH INPUT

Contents

What to do if you smell gas TABLE OF CONTENTSSAFETY CONSIDERATIONS FIRE, EXPLOSION HAZARDUNIT OPERATION AND SAFETY HAZARD UNIT ARRANGEMENT AND ACCESSRoutine Maintenance Seasonal MaintenanceEconomizer or Outside Air Damper Fig. 3 - Filter InstallationFig. 4 - Screens Installed on Outdoor-AirHood HeatingELECTRICAL SHOCK HAZARD Adjustable-PitchPulley on MotorSUPPLY FAN BLOWER SECTION Supply Fan Belt-DriveFig. 7 - Tightening Locking Collar Motor Fig. 6 - Supply-FanPulley Adjustment BearingsCOOLING Condenser CoilOne-RowCoil Periodic Clean Water RinseRoutine Cleaning of Coil Surfaces Fig. 8 - Cleaning Condenser CoilUNIT DAMAGE HAZARD Refrigerant System Pressure Access PortsCleaning the Evaporator Coil Evaporator CoilRefrigerant Charge Fig. 11 - CoreMax Access Port AssemblyTo Use Cooling Charging Charts PURONR R410A REFRIGERANTC08203 C08204 COOLING CHARGING CHARTSFig. 12 - Cooling Charging Charts 580JC08228 C08229 COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont 580JC08437 C08438 COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont 580JC08439 COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont 580JFilter Drier Troubleshooting Cooling SystemFig. 13 - Condenser Fan Adjustment Compressor580J Table 1 – Cooling Service AnalysisELECTRICAL OPERATION HAZARD Fig. 15 - Powered Convenience Outlet WiringCONVENIENCE OUTLETS Fig. 14 - Convenience Outlet LocationSensor Fig. 16 - Controller AssemblySMOKE DETECTORS SystemFig. 20 - Return Air Sampling Tube Location Smoke Detector LocationsLocation Fig. 19 - Typical Return Air Detector LocationB C D A FIOP Smoke Detector Wiring and ResponseFig. 23 - Typical Smoke Detector System Wiring Fig. 22 - Return Air Sensor Operating PositionController Alarm Test Procedure Sensor Alarm TestController Alarm Test Sensor Alarm Test ProcedureSD-TRK4Remote Alarm Test Procedure Remote Test/Reset Station Dirty Sensor TestDetector Cleaning To Configure the Dirty Sensor Test OperationFig. 25 - Sensor Cleaning Diagram IndicatorsTable 3 – Detector Indicators Alarm StateController’s Power LED is Off TroubleshootingResetting Alarm and Trouble Condition Trips Sensor’s Power LED is OffFuel Types and Pressures Fig. 28 - Limit Switch LocationGAS HEATING SYSTEM Control Circuit,Table 7 – Liquid Propane Manifold Pressure Ranges Fig. 29 - LP Low Pressure Switch InstalledFlue Gas Passageways Combustion-AirBlowerBurners and Igniters Fig. 31 - Heat Exchanger AssemblyRemoval and Replacement of Gas Train Cleaning and Adjustment580J Limit SwitchBurner Ignition Fig. 34 - Unit Control Box/IGC LocationC06154 Fig. 35 - Spark Adjustment,Fig. 36 - Spark Adjustment, 580JSingle Stage Orifice ReplacementTable 8 – LED Error Code Description Fig. 37 - Gas Valves580J Fig. 38 - Integrated Gas Control IGC BoardTable 9 – IGC Connections Red LED-Status580J Table 10 – Orifice Sizes580J Troubleshooting Heating SystemMinimum heating entering air temperature Table 11 cont. - Altitude Compensation* A08-A12CAUSE Table 13 – Heating Service AnalysisPROBLEM 580J580J Table 14 – IGC Board LED Alarm CodesECONOMIZER SYSTEMS Fig. 39 - EconoMi$er IV Component LocationsC06022 Fig. 41 - EconoMi$er IV WiringFig. 40 - EconoMi$er2 Component Locations 580J580J Table 15 – EconoMi$er IV Input/Output LogicFig. 43 - EconoMi$er IV Functional View Outdoor Air Temperature OAT SensorSupply Air Temperature SAT Sensor EconoMi$erEconoMi$er IV Control Modes Fig. 46 - Outside Air Temperature ChangeoverFig. 44 - Supply Air Sensor Location Outdoor Air Lockout SensorFig. 49 - Enthalpy Changeover Setpoints Differential Enthalpy ControlMounting Location Outdoor Enthalpy ChangeoverIndoor Air Quality IAQ Sensor Input Fig. 51 - CO2 Sensor Maximum Range SettingsExhaust Setpoint Adjustment Fig. 50 - EonoMi$er IV ControlOccupancy Control CO2 Sensor ConfigurationDamper Movement ThermostatsSingle Enthalpy Table 17 – EconoMi$er IV Sensor UsageEconoMi$er IV Preparation Differential EnthalpyDCV Minimum and Maximum Position WIRING DIAGRAMSEconoMi$er IV Troubleshooting Completion PRE-START-UPUnit Preparation Internal WiringRefrigerant Service Ports START-UP,GENERALCooling, Unit Without Economizer OPERATING SEQUENCESHeating Ventilation Continuous FanTable 18 – Torque Values FASTENER TORQUE VALUESDemand Controlled Ventilation Heating With EconoMi$erC08308 580JC08317 580J580J APPENDIX I. MODEL NUMBER SIGNIFICANCEModel Number Nomenclature Serial Number Format580J APPENDIX II. PHYSICAL DATAPhysical Data Cooling 3 - 6 TONS - Standard Refrigeration System580J APPENDIX II. PHYSICAL DATA cont7.5 - 10 TONS - Standard Refrigeration System Physical Data Cooling580J Physical Data Heating3 - 6 TONS APPENDIX II. PHYSICAL DATA cont580J 7.5 - 10 TONSAPPENDIX II. PHYSICAL DATA cont Physical Data HeatingAPPENDIX III. FAN PERFORMANCE General Fan Performance Notes580J 3 Ton Horizontal Supply 1 PhaseAPPENDIX III. FAN PERFORMANCE cont 580J*04580J*04 3 Phase3 Phase APPENDIX III. FAN PERFORMANCE cont4 Ton Vertical Supply 1 Phase580J*05 4 Ton Horizontal Supply580J*05 3 Phase3 Phase APPENDIX III. FAN PERFORMANCE cont1 Phase 580J*065 Ton Horizontal Supply 5 Ton Vertical Supply580J*06 3 Phase3 Phase APPENDIX III. FAN PERFORMANCE cont3 Phase 580J*076 Ton Horizontal Supply 6 Ton Vertical Supply7.5 TON VERTICAL SUPPLY 3 PHASE580J*08 7.5 TON HORIZONTAL SUPPLY8.5 TON VERTICAL SUPPLY 3 PHASE580J*09 8.5 TON HORIZONTAL SUPPLY3 PHASE 580J*1210 TON HORIZONTAL SUPPLY 10 TON VERTICAL SUPPLYPulley Adjustment APPENDIX III. FAN PERFORMANCE cont580J 580J*04 APPENDIX IV. ELECTRICAL DATA3 TONS 4 TONS580J*06 APPENDIX IV. ELECTRICAL DATA cont5 TONS 6 TONSAPPENDIX IV. ELECTRICAL DATA cont 7.5 TONS8.5 TONS 10 TONSSee notes on next page MCA/MOCP Determination No C.O. or UNPWRD C.OAPPENDIX IV. ELECTRICAL DATA cont 580J1Fuse or breaker MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.OAPPENDIX IV. ELECTRICAL DATA cont 580JAPPENDIX V. WIRING DIAGRAM LIST Wiring Diagrams580J Fig. 55 - 580J*05/06A, B, C Outdoor Circuiting APPENDIX VI. MOTORMASTER SENSOR LOCATIONSFig. 54 - 580J*04A, B, C Outdoor Circuiting Fig. 56 - 580J*07A, C Outdoor CircuitingC08263 APPENDIX VI. MOTORMASTER SENSOR LOCATIONS contFig. 58 - 580J*09/12A, C Outdoor Circuiting 580JI.PRELIMINARY INFORMATION START-UPCHECKLISTTEMPERATURES Remove and Store in Job File