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Bryant 580J*04--12 APPENDIX II. PHYSICAL DATA cont, 7.5 - 10 TONS - Standard Refrigeration System

Models: 580J*04--12

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580J

APPENDIX II. PHYSICAL DATA (cont.)

	Physical Data (Cooling)				7.5 - 10 TONS - Standard Refrigeration System

	Refrigeration System					580J*08	580J*09	580J*12
	Refrigeration System			# Circuits / # Comp. / Type		1 / 1 / Scroll	1 / 1 / Scroll	1 / 1 / Scroll
				# Circuits / # Comp. / Type		1 / 1 / Scroll	1 / 1 / Scroll	1 / 1 / Scroll
				Puron (R410A) charge A/B (lbs)		13.75	15.25	20.0
					Oil A/B (oz)	60	85	110
					Metering Device	Acutrol	Acutrol	Acutrol
				High--- press. Trip / Reset (psig)		630 / 505	630 / 505	630 / 505
				Low--- press. Trip / Reset (psig)		54 / 117	54 / 117	54 / 117

	Evap. Coil
					Material	Cu / Al	Cu / Al	Cu / Al
					Coil type	3/8” RTPF	3/8” RTPF	3/8” RTPF
					Rows / FPI	3 / 15	3 / 15	4 / 15
					Total Face Area (ft2)	8.9	11.1	11.1
				Condensate Drain Conn. Size		3/4”	3/4”	3/4”
	Evap. Fan and Motor
				Motor Qty / Drive Type		1 / Belt	1 / Belt	1 / Belt
		StaticStandard phase3		Motor Qty / Drive Type		1 / Belt	1 / Belt	1 / Belt
		StaticStandard phase3			Max BHP	1.7	1.7	2.4
					Max BHP	1.7	1.7	2.4
				RPM Range		489--- 747	518--- 733	591--- 838
				Motor Frame Size		56	56	56
				Fan Qty / Type		1 / Centrifugal	1 / Centrifugal	1 / Centrifugal
				Fan Diameter (in)		15 x 15	15 x 15	15 x 15
				Motor Qty / Drive Type		1 / Belt	1 / Belt	1 / Belt

		Static
		Static			Max BHP	2.9	2.4	3.7
		phase			Max BHP	2.9	2.4	3.7
		phase		Motor Frame Size		56	56	56
		Medium		RPM Range		733--- 949	690--- 936	838--- 1084
		Medium		Fan Qty / Type		1 / Centrifugal	1 / Centrifugal	1 / Centrifugal
		3		Fan Qty / Type		1 / Centrifugal	1 / Centrifugal	1 / Centrifugal
				Fan Diameter (in)		15 x 15	15 x 15	15 x 15
				Motor Qty / Drive Type		1 / Belt	1 / Belt	1 / Belt
				Motor Qty / Drive Type		1 / Belt	1 / Belt	1 / Belt
		HighStatic phase3			Max BHP	5.25	3.7	5.25
		HighStatic phase3		Fan Qty / Type		1 / Centrifugal	1 / Centrifugal	1 / Centrifugal
				RPM Range		909--- 1102	838--- 1084	1022---1240
				Motor Frame Size		145TY	56	145TY
				Fan Diameter (in)		15 x 15	15 x 15	15 x 15


	Cond. Coil
					Material	Cu / Al	Cu / Al	Cu / Al
					Coil type	3/8” RTPF	3/8” RTPF	3/8” RTPF
					Rows / FPI	2 / 17	2 / 17	2 / 17
					Total Face Area (ft2)	20.5	21.4	25.1
	Cond. fan / motor
					Qty / Motor Drive Type	2 / Direct	2 / Direct	2 / Direct
					Motor HP / RPM	1/4 / 1100	1/4 / 1100	1/4 / 1100
					Fan diameter (in)	22	22	22

	Filters
					RA Filter # / Size (in)	4 / 16 x 20 x 2	4 / 20 x 20 x 2	4 / 20 x 20 x 2
				OA inlet screen # / Size (in)		1 / 20 x 24 x 1	1 / 20 x 24 x 1	1 / 20 x 24 x 1

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Bryant 580J*04--12 APPENDIX II. PHYSICAL DATA cont, 7.5 - 10 TONS - Standard Refrigeration System, Physical Data Cooling

Contents

FIRE, EXPLOSION HAZARD TABLE OF CONTENTSSAFETY CONSIDERATIONS What to do if you smell gasSeasonal Maintenance UNIT ARRANGEMENT AND ACCESSRoutine Maintenance UNIT OPERATION AND SAFETY HAZARDHeating Fig. 3 - Filter InstallationFig. 4 - Screens Installed on Outdoor-AirHood Economizer or Outside Air DamperSupply Fan Belt-Drive Adjustable-PitchPulley on MotorSUPPLY FAN BLOWER SECTION ELECTRICAL SHOCK HAZARDCondenser Coil Fig. 6 - Supply-FanPulley Adjustment BearingsCOOLING Fig. 7 - Tightening Locking Collar MotorFig. 8 - Cleaning Condenser Coil Periodic Clean Water RinseRoutine Cleaning of Coil Surfaces One-RowCoilEvaporator Coil Refrigerant System Pressure Access PortsCleaning the Evaporator Coil UNIT DAMAGE HAZARDPURONR R410A REFRIGERANT Fig. 11 - CoreMax Access Port AssemblyTo Use Cooling Charging Charts Refrigerant Charge580J COOLING CHARGING CHARTSFig. 12 - Cooling Charging Charts C08203 C08204580J COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont C08228 C08229580J COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont C08437 C08438580J COOLING CHARGING CHARTS contFig. 12 - Cooling Charging Charts cont C08439Compressor Troubleshooting Cooling SystemFig. 13 - Condenser Fan Adjustment Filter DrierTable 1 – Cooling Service Analysis 580JFig. 14 - Convenience Outlet Location Fig. 15 - Powered Convenience Outlet WiringCONVENIENCE OUTLETS ELECTRICAL OPERATION HAZARDSystem Fig. 16 - Controller AssemblySMOKE DETECTORS SensorFig. 19 - Typical Return Air Detector Location Smoke Detector LocationsLocation Fig. 20 - Return Air Sampling Tube LocationFig. 22 - Return Air Sensor Operating Position FIOP Smoke Detector Wiring and ResponseFig. 23 - Typical Smoke Detector System Wiring B C D ASensor Alarm Test Procedure Sensor Alarm TestController Alarm Test Controller Alarm Test ProcedureTo Configure the Dirty Sensor Test Operation Remote Test/Reset Station Dirty Sensor TestDetector Cleaning SD-TRK4Remote Alarm Test ProcedureAlarm State IndicatorsTable 3 – Detector Indicators Fig. 25 - Sensor Cleaning DiagramSensor’s Power LED is Off TroubleshootingResetting Alarm and Trouble Condition Trips Controller’s Power LED is OffControl Circuit, Fig. 28 - Limit Switch LocationGAS HEATING SYSTEM Fuel Types and PressuresCombustion-AirBlower Fig. 29 - LP Low Pressure Switch InstalledFlue Gas Passageways Table 7 – Liquid Propane Manifold Pressure RangesCleaning and Adjustment Fig. 31 - Heat Exchanger AssemblyRemoval and Replacement of Gas Train Burners and IgnitersFig. 34 - Unit Control Box/IGC Location Limit SwitchBurner Ignition 580J580J Fig. 35 - Spark Adjustment,Fig. 36 - Spark Adjustment, C06154Fig. 37 - Gas Valves Orifice ReplacementTable 8 – LED Error Code Description Single StageRed LED-Status Fig. 38 - Integrated Gas Control IGC BoardTable 9 – IGC Connections 580JTable 10 – Orifice Sizes 580JMinimum heating entering air temperature Troubleshooting Heating SystemTable 11 cont. - Altitude Compensation* A08-A12 580J580J Table 13 – Heating Service AnalysisPROBLEM CAUSEFig. 39 - EconoMi$er IV Component Locations Table 14 – IGC Board LED Alarm CodesECONOMIZER SYSTEMS 580J580J Fig. 41 - EconoMi$er IV WiringFig. 40 - EconoMi$er2 Component Locations C06022Table 15 – EconoMi$er IV Input/Output Logic 580JEconoMi$er IV Standard Sensors EconoMi$erFig. 43 - EconoMi$er IV Functional View Outdoor Air Temperature OAT SensorEconoMi$er IV Control Modes Fig. 44 - Supply Air Sensor LocationOutdoor Air Lockout Sensor Outdoor Dry Bulb ChangeoverOutdoor Enthalpy Changeover Differential Enthalpy ControlMounting Location Fig. 49 - Enthalpy Changeover SetpointsFig. 50 - EonoMi$er IV Control Fig. 51 - CO2 Sensor Maximum Range SettingsExhaust Setpoint Adjustment Indoor Air Quality IAQ Sensor InputThermostats CO2 Sensor ConfigurationDamper Movement Occupancy ControlDifferential Enthalpy Table 17 – EconoMi$er IV Sensor UsageEconoMi$er IV Preparation Single EnthalpyPRE-START-UP WIRING DIAGRAMSEconoMi$er IV Troubleshooting Completion DCV Minimum and Maximum PositionSTART-UP,GENERAL Internal WiringRefrigerant Service Ports Unit PreparationVentilation Continuous Fan OPERATING SEQUENCESHeating Cooling, Unit Without EconomizerHeating With EconoMi$er FASTENER TORQUE VALUESDemand Controlled Ventilation Table 18 – Torque Values580J C08308580J C08317Serial Number Format APPENDIX I. MODEL NUMBER SIGNIFICANCEModel Number Nomenclature 580J3 - 6 TONS - Standard Refrigeration System APPENDIX II. PHYSICAL DATAPhysical Data Cooling 580JPhysical Data Cooling APPENDIX II. PHYSICAL DATA cont7.5 - 10 TONS - Standard Refrigeration System 580JAPPENDIX II. PHYSICAL DATA cont Physical Data Heating3 - 6 TONS 580JPhysical Data Heating 7.5 - 10 TONSAPPENDIX II. PHYSICAL DATA cont 580J580J APPENDIX III. FAN PERFORMANCEGeneral Fan Performance Notes 580J*04 1 PhaseAPPENDIX III. FAN PERFORMANCE cont 3 Ton Horizontal SupplyAPPENDIX III. FAN PERFORMANCE cont 3 Phase3 Phase 580J*044 Ton Horizontal Supply 1 Phase580J*05 4 Ton Vertical SupplyAPPENDIX III. FAN PERFORMANCE cont 3 Phase3 Phase 580J*055 Ton Vertical Supply 580J*065 Ton Horizontal Supply 1 PhaseAPPENDIX III. FAN PERFORMANCE cont 3 Phase3 Phase 580J*066 Ton Vertical Supply 580J*076 Ton Horizontal Supply 3 Phase7.5 TON HORIZONTAL SUPPLY 3 PHASE580J*08 7.5 TON VERTICAL SUPPLY8.5 TON HORIZONTAL SUPPLY 3 PHASE580J*09 8.5 TON VERTICAL SUPPLY10 TON VERTICAL SUPPLY 580J*1210 TON HORIZONTAL SUPPLY 3 PHASE580J Pulley AdjustmentAPPENDIX III. FAN PERFORMANCE cont 4 TONS APPENDIX IV. ELECTRICAL DATA3 TONS 580J*046 TONS APPENDIX IV. ELECTRICAL DATA cont5 TONS 580J*0610 TONS 7.5 TONS8.5 TONS APPENDIX IV. ELECTRICAL DATA cont580J MCA/MOCP Determination No C.O. or UNPWRD C.OAPPENDIX IV. ELECTRICAL DATA cont See notes on next page580J MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.OAPPENDIX IV. ELECTRICAL DATA cont 1Fuse or breaker580J APPENDIX V. WIRING DIAGRAM LISTWiring Diagrams Fig. 56 - 580J*07A, C Outdoor Circuiting APPENDIX VI. MOTORMASTER SENSOR LOCATIONSFig. 54 - 580J*04A, B, C Outdoor Circuiting Fig. 55 - 580J*05/06A, B, C Outdoor Circuiting580J APPENDIX VI. MOTORMASTER SENSOR LOCATIONS contFig. 58 - 580J*09/12A, C Outdoor Circuiting C08263I.PRELIMINARY INFORMATION START-UPCHECKLISTRemove and Store in Job File III. START-UP