Table 17

- Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYMPTOMS

 

CAUSE

 

 

 

 

 

REMEDY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR DOES

 

Power

line open

 

 

 

 

Reset circuit breaker

 

 

NOT RUN

 

Control fuse open

 

 

 

Check control circuit for ground or short.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

fuse

 

 

 

 

 

 

 

High Pressure Switch (HPS)

 

 

Move LOCAL/ENABLE-STOP-CCN switch to STOP

 

 

 

 

 

 

 

tripped

 

 

 

 

 

 

position then back to RUN or CCN position.

 

 

 

 

 

 

 

Tripped power breaker

 

 

 

Check the controls. Find cause of trip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and reset breaker

 

 

 

 

 

 

 

Loose

terminal

connection

 

 

Check connections

 

 

 

 

 

 

 

Improperly wired controls

 

 

Check wiring and rewire.

 

 

 

 

 

 

 

Low line

voltage

 

 

 

 

Check line voltage. Determine location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of voltage drop and remedy deficiency

 

 

 

 

 

 

 

Compressor motor defective

 

 

Check motor winding for open or shot-t.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace compressor if necessary.

 

 

 

 

 

 

 

Seized compressor

 

 

 

Replace compressor.

 

 

COMPRESSOR CYCLES OFF

 

Loss of charge

 

 

 

 

Repair leak and recharge

 

 

ON LOW PRESSURE

 

Bad transducer

 

 

 

 

Replace transducer.

 

 

 

 

 

 

 

Low refrigerant charge

 

 

 

Add

refrigerant.

 

 

COMPRESSOR SHUTS DOWN

 

High-pressure control erratic in action

 

 

Replace

control

 

 

~N&-l;l;PFlESSURE

 

Compressor discharge valve partially closed

 

 

Open valve

or replace if defective.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condenser fan(s) not operating

 

 

Check wiring. Repair or replace motor(s)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

if defective.

 

 

 

 

 

 

 

 

Condenser coil oluaaed

or dirtv

 

 

Clean

coil.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIT OPERATES LONG OR

 

Low refrigerant charge

 

 

 

Add

refrigerant,

 

 

CONTINUOUSLY

 

Control contacts fused

 

 

 

Replace

control

 

 

 

 

 

 

 

Partially

 

plugged

or plugged expansion

 

 

Clean

or replace

 

 

 

 

 

 

 

valve or filter driver

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Defective

insulation

 

 

 

Replace

or

repair.

 

 

 

 

 

 

 

Service

 

load

 

 

 

 

Keep doors and windows closed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check valves. Replace if necessary.

 

 

SYSTEM NOISES

 

Piping

vibration

 

 

 

 

Support

piping as required

 

 

 

 

 

 

 

Expansion valve hissing

 

 

 

Add

refrigerant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for plugged liquid line filter drier.

 

 

 

 

 

 

 

Compressor noisy

 

 

 

Check valve plates for valve noise.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace compressor (worn bearings).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for loose compressor holddown bolts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR LOSES OIL

 

Leak in system

 

 

 

 

Repair

leak.

 

 

 

 

 

 

 

 

Mechanical damage (blown piston or

 

 

Repair damage or replace compressor.

 

 

 

 

 

 

 

broken discharge valve)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase heaters not energized

 

 

Replace heaters, check wiring and

 

 

 

 

 

 

 

durina

shutdown

 

 

 

 

crankcase heater relay contacts.

 

 

FROSTED SUCTION LINE

 

Expansion valve admitting excess

 

 

Check cooler and compressor thermistors.

 

 

 

 

 

 

 

refrigerant

 

 

 

 

Test

EXV.

 

 

 

HOT LIQUID LINE

 

 

Shortaae of refriaerant due to leak

 

 

Repair leak and recharge

 

 

 

 

 

 

 

 

 

 

FROSTED LIQUID LINE

 

Shutoff valve partially closed or restricted

 

 

Open valve or remove restriction.

 

 

COMPRESSOR DOES NOT

 

Burned

out coil

 

 

 

 

Replace

coil

 

 

UNLOAD

 

Defective

capacity control valve

 

 

Replace

valve

 

 

 

 

 

 

 

Miswired

solenoid

 

 

 

Rewire correctly.

 

 

 

 

 

 

 

Weak, broken, or wrong valve body spring

 

 

Replace

spring

 

 

fgF;RESSOR DOES NOT

 

Miswired

solenoid

 

 

 

Rewire correctly

 

 

 

 

 

 

 

Defective

capacity control valve

 

 

Replace

valve.

 

 

 

 

 

 

 

Plugged strainer (high side)

 

 

Clean or replace strainer.

 

 

 

 

 

 

 

Stuck or damaged unloader piston or

 

 

Clean or replace the necessary parts.

 

 

 

 

 

 

 

piston ring(s)

 

 

 

 

 

 

 

 

 

67

Page 67
Image 67
Carrier 040-420 specifications Troubleshooting

040-420 specifications

The Carrier 040-420 is a highly regarded commercial HVAC unit specifically designed for efficient heating and cooling in medium- to large-sized buildings. Known for its reliability and advanced technology, this system is ideal for a variety of applications ranging from offices to industrial spaces.

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