AQUAZONE™
with PURON® Refrigerant
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
•STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 6
•DISCHARGE CONFIGURATION CONVERSION
•CONTROL BOX/MOTOR ACCESS
CONFIGURATION CONVERSION
Step 5 — Check Duct System . . . . . . . . . . . . . . . . . . . . 9
•SOUND ATTENUATION
•EXISTING DUCT SYSTEM
Step 6 — Install Condensate Drain . . . . . . . . . . . . . . . 9
• VENTING
Step 7 — Pipe Connections . . . . . . . . . . . . . . . . . . . . . 10
•WATER LOOP APPLICATIONS
•
•
Step 8 — Wire Field Power Supply . . . . . . . . . . . . . . 11
•POWER CONNECTION
•SUPPLY VOLTAGE
•
Step 9 — Wire Field Controls. . . . . . . . . . . . . . . . . . . . 17
•THERMOSTAT CONNECTIONS
•WATER FREEZE PROTECTION
•AIR COIL FREEZE PROTECTION
•ACCESSORY CONNECTIONS
•WATER SOLENOID VALVES
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Airflow and External Static Pressure . . . . . . . . . . . 18
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .33,34
Complete C Control Jumper Settings. . . . . . . . . . . 33
Complete C Control DIP Switches. . . . . . . . . . . . . . 33
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 33
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 33
Deluxe D Control Accessory Relay
Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Start Up System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 34
Unit
Unit
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Page
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 36
Ground Coupled, Closed Loop and Plateframe Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 36
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36,37 Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Units with Aquazone Complete C Control . . . . . . . 37 Units with Aquazone Deluxe D Control . . . . . . . . . . 37
COMPLETE C AND DELUXE D BOARD SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Aquazone Deluxe D Control LED Indicators . . . . . 39
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39,40
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 39
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 39
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 40
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 40
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . .
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
50VQP
IMPORTANT: Read the entire instruction manual before starting installation.
SAFETY CONSIDERATIONS
Installation and servicing of
Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on
Improper installation, adjustment, alteration, service, main- tenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. | Printed in U.S.A. | Form | Pg 1 | Replaces: New |