and Gas Heating/Electric Cooling Units With Product Integrated Controls
Installation, Start-Up and Service
Instructions
CONTENTS
| Page |
GENERAL | 2 |
SAFETY CONSIDERATIONS | 2 |
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Roof Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Slab Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . 3
Condensate Coil Shipping Covers . . . . . . . . . . 3
Install Outdoor Hoods . . . . . . . . . . . . . . . . . . . . . . 3
Make Electrical Connections . . . . . . . . . . . . . . . . 14
· POWER SUPPLY
Field Electrical Connections . . . . . . . . . . . . . . . . 14
· POWER WIRING
Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
·SENSORS
·HUMIDITY CONTROL AND HOT WATER AND STEAM VALVES
·SPACE TEMPERATURE SENSOR (T55)
·SPACE TEMPERATURE SENSOR (T56) (CV Applications Only)
·SPACE TEMPERATURE AVERAGING
·HEAT INTERLOCK RELAY (VAV Units Only Ð Not Necessary For DAV Applications)
·OPTION AND ACCESSORY CONTROL WIRING
Carrier Comfort Network Interface . . . . . . . . . . 23
Air Pressure Tubing . . . . . . . . . . . . . . . . . . . . . . . . 24
Gas Piping (48 Series Units Only) . . . . . . . . . . . . 26
Installing Flue/Inlet Hoods
(48MP Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fan Isolator Adjustment . . . . . . . . . . . . . . . . . . . . 27
Check Compressor Mounting . . . . . . . . . . . . . . . 27
Install Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 27
System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Compressor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
and Sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Controls Con®guration and Quick Test . . . . . . 35
·SUPPLY FAN STATUS SWITCH (FS)
·CHECK FILTER SWITCH (CFS)
·ENTHALPY CONTROL SET POINT
·KEYPAD AND DISPLAY MODULE (HSIO) CONFIGURATION
·SET UNIT TYPE
·ENTER JOB SET POINT VALUES
·CONFIGURE UNIT CONTROLS AND FUNCTIONS
·QUICK TEST FUNCTION
Page
Gas Pressure Check . . . . . . . . . . . . . . . . . . . . . . . . 38
Check Supply Fan Rotation . . . . . . . . . . . . . . . . . 38
Initial Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating Sequences . . . . . . . . . . . . . . . . . . . . . . 39
·SUPPLY FAN
·ECONOMIZER
·COOLING (All Units)
·OCCUPIED COOLING
·UNOCCUPIED COOLING
·OVERRIDES
·ADAPTIVE OPTIMAL START
·ADAPTIVE OPTIMAL STOP (CV Applications Only)
·GAS HEATING, OPERATION (48MP Units Only)
Control Loop Checkout . . . . . . . . . . . . . . . . . . . . . 41
IAQ Control Loop Adjustment . . . . . . . . . . . . . . . 42
Lead/Lag Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
·PROCESSOR MODULE NO. 1
·PROCESSOR MODULE NO. 2
·
·KEYPAD AND DISPLAY MODULE (HSIO)
Default Set Points/Changing Set Points . . . . . 43 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Variable Frequency Drive (VFD) . . . . . . . . . . . . . 43
· DISPLAY AND KEYPAD
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
·UNIT CONTROL BOX
·COMPRESSORS
·LIQUID SERVICE VALVES, SOLENOID VALVES, FILTER DRIERS, AND SIGHT GLASSES
·
·POWER EXHAUST MOTORS, PULLEYS, AND BELTS
·GAS HEAT SECTION
·UNIT CONTROL BOX
·ECONOMIZER DAMPER MOTORS
·
·CONDENSER FANS AND FAN MOTORS
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Manufacturer reserves the right to discontinue, or change at any time, speci®cations or designs without notice and without incurring obligations.
Book | 1 | 1 |
| PC 111 | Catalog No. | Printed in U.S.A. | Form | Pg 1 | Replaces: | |
Tab | 1a | 1b |
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