Crown Boiler 24-03, 24-04, 24-05, 24-06, 24-07, 24-08, 24-09, 24-10, 24-11, 24-12 SERIES 24 MASTER PARTS LIST

59

SERIES 24 MASTER PARTS LIST

DESCRIPTION

SECTIONS

SECTION

JOINER

CARTON

REAR FLUE OUTLET

CARTON

FLAME OBS. CARTON

WATER TRIM CARTON

STEAM TRIM CARTON

TARGET WALL CARTON

BURNER

MTG PLATE

CARTON

BURNER ADAPTER PLATE

CARTON

BUNRER CARTON

CANOPY CARTON

JACKET CARTON

OIL BOILER CARTON

GAS BOILER CARTON

FRONT (KEY # 1)

BACK (KEY # 5)

CENTER 1 (KEY # 2)

"CX" (KEY # 4)

F G H 7 8 10 12 8" 4"

CROWN PART # OR

QUANTITY.

330000

330001

330002

330003

331200

331201

331202

330133

330134

330135

330136

330050

331210

331220

330025

330408

330404

1 EA.

1 EA.

1 EA. 1 EA. 1 EA. 1 EA.

WATER

24-03W 1 1 1 1 1 1 1 1 1

SEE FIGURE 23 FOR APPROPRIATE CROWN PN

SEE SECTION VI FOR BURNER SPECIFICATIONS

330123 330203 331001 331101

24-04W 1 1 2 1 1 1 1 1 330124 330204 331002 331102

24-05W 1 1 3 1 1 1 1 1 330125 330205 331003 331103

24-06W 1 1 4 1 1 1 1 1 1 330126 330206 331004 331104

24-07W 1 1 5 2 1 1 1 1 330127 330207 331005 331105

24-08W 1 1 6 1 1 1 1 1 1 330128 330208 331006 331106

24-09W 1 1 7 2 1 1 1 1 330129 330209 331007 331107

24-10W 1 1 8 3 1 1 1 1 330130 330210 331008 331108

24-11W 1 1 9 2 1 1 1 1 1 330131 330211 331009 331109

24-12W 1 1 10 1 2 1 1 1 1 330132 330212 331010 331110

STEAM

24-03S 1 1 1 1 1 1 1 1 1 330123 330203 331011 331111

24-04S 1 1 2 1 1 1 1 1 330124 330204 331012 331112

24-05S 1 1 3 1 1 1 1 1 330125 330205 331013 331113

24-06S 1 1 4 1 1 1 1 1 1 330126 330206 331014 331114

24-07S 1 1 5 2 1 1 1 1 330127 330207 331015 331115

24-08S 1 1 6 1 1 1 1 1 1 330128 330208 331016 331116

24-09S 1 1 7 2 1 1 1 1 330129 330209 331017 331117

24-10S 1 1 8 3 1 1 1 1 330130 330210 331018 331118

24-11S 1 1 9 2 1 1 1 1 1 330131 330211 331019 331119

24-12S 1 1 9 1 1 2 1 1 1 1 330132 330212 331020 331120

1) NOTE: IF TANKLESS HEATERS (*PN 330020) ARE USED, REPLACE ONE INTERMEDIATE SECTION WITH COIL SECTION (*PN 330004, KEY # 3) FOR EACH

TANKLESS HEATER USED. SEE FIGURE 1 FOR MAX. NUMBER OF PERMITTED TANKLESS HEATERS

Contents

Main D E S I G N E D T O L Series 24 Forced Draft Steam or Water Boilers INSTALLATION INSTRUCTIONS Models: Page IMPORTANT INFORMATION - READ CAREFULLY DANGER CAUTION WARNING NOTICE WARNING DANGER GNINRAW NOTICE TABLE OF CONTENTS TABLE OF CONTENTS - Continued Page TABLE I BOILER RATINGS/DATA SECTION I - GENERAL INFORMATION (CONTINUED) A B NOTICE WARNING WARNIN G Failur e to supp ly ad equat e air to th e bo iler will r esult in un safe boile r ope ration . GNINRAW CAU TION A. CAUT ION SECTION II - CAST IRON BLOCK ASSEMBLY WARNIN G WARNIN G NOTICE CAUTION WARNING Do n ot ov er to rque draw up nuts after grind surfac es m eet. GNINRAW CAUT ION WARNING B CAUT ION WARNIN G SECTION III - INSTALLATION INSTRUCTIONS A Page AVOID Breathing Fiber Particulates and Dust Impo rtant Prod uct S afety Inform ation Ref ractor y Ce ramic Fiber Prod uct B C. D . panel s, rev erse orde r of a ssemb ly. E NOTICE To ins tall rear of bo iler a nd w ork f orwar d. To remo ve Page F. G. CAUTION Figure 25a Purpose of Tappings - Steam Boilers Figure 25b: Steam Trim WARNIN G H. ECITON Page Figure 26a: Purpose of Tappings - Water Boilers Figure 26b: Water Trim WARNIN G WARNIN G I. WARNIN G J. K. WARNING WARNING WARNING Recommendation 1 Use when: Figure 31: Series 24 Minimum Piping Recommendation 1 - Water Boiler Figure 32: Series 24 Minimum Piping Recommendation 2 - Water Boiler Recommendation 2 Use when: Figure 33: Series 24 Minimum Piping Recommendation 3 - Water Boiler Recommendation 3 Use when: NOTICE GNINRAW L. NOTICE DO N OT us e the boile r circ ulato r as an indire ct do mestic hot wate r sys tem circul ator. Figure 34: Minimum Piping Requirements For Gravity Return Series 24 Steam Boilers Page M. NOTICE The follow ing g uideli nes s hould be follow ed when pipin g th e tan kless heat er: WARNING CAUT ION Page N. O. Page Page Page SECTION IV - OPERATING INSTRUCTIONS A . B . C . WARNING WARNIN G E. Page J. WARNIN G F. G. H. I. CAUTION K. NOTICE WARNIN G L. TNATROPMI M. N. GNINRAW A . SECTION V - SERVICE INSTRUCTIONS WARNIN G DANG ER CAUTION C . NOTICE DANG ER WARNING WARNING Table VI: Beckett Burner Specications SECTION VI - BURNER SPECIFICATIONS GAS BURNERS (Natural Gas) ECITON OIL BURNERS Page SERIES 24 MASTER PARTS LIST Page JACKET CARTON Page SECTION JOINER CARTON ASSY CANOPY CARTON REAR FLUE OUTLET CARTON BURNER MOUNTING PLATE CARTON BURNER ADAPTOR PLATE CARTON REAR FLAME OBSERVATION PORT CARTON REAR TARGET WALL CARTON STANDARD STEAM TRIM CARTON ASSY. STANDARD WATER TRIM CARTON ASSY. RTC CARTON WITH OUTDOOR RESET RTC CARTON WITHOUT OUTDOOR RESET V Return Temperature Control (RTC) Packages Miscellaneous Optional Components Top Flue Outlet CSD-1 Packages Tankless Coil Components STEAM BOILER CARTON ASSY (BECKETT) WATER BOILER CARTON ASSY (BECKETT) SECTION VIII - APPENDIX Page Page Page Page Page Page Page Page Page Page Page Page Page APPENDIX B1 - Series 24 Boiler Circulator and Diverting Valve Selection Chart, 20F & 40F DT, TACO )laitnereffiDF02(OCAT-noitceleSrotalucriCrelioB42seireS )laitnereffiDF04(OCAT-noitceleSrotalucriCrelioB42seireS )laitnereffiDF02(sofdnurG-noitceleSrotalucriCrelioB42seireS )laitnereffiDF04(sofdnurG-noitceleSrotalucriCrelioB42seireS F02(ttessoGdnalleB-noitceleSrotalucriCrelioB42seireS )laitnereffiD F04(ttessoGdnalleB-noitceleSrotalucriCrelioB42seireS )laitnereffiD )laitnereffiDF02(gnortsmrA-noitceleSrotalucriCrelioB42seireS )laitnereffiDF04(gnortsmrA-noitceleSrotalucriCrelioB42seireS APPENDIX C VALVE AND ACTUATOR MOUNTING INSTRUCTIONS Application Mounting the Motor Manual Operation Adjusting Cams