Recommendation 3 — Use when:

system return water is less than 135° F for prolonged periods of time

system flow does impact flow through the boiler(ie. zoning, mixing)

requires addition of RTC Return Temperature Control and accessories

Pipe Sizing and Notes

 

SUPPLY

 

RETURN PIPING SIZE (IN)

 

 

 

 

 

 

PIPING

 

 

RETURN

RETURN

 

SIZE (IN)

 

 

HEADER

BRANCH

 

 

(1)

RETURN (2)

(2A)

(QTY.) SIZE (2B)

 

20°F

 

40°F

20°F

40°F

20°F

20°F

MODEL

DROP

DROP

DROP

DROP

DROP

DROP

24-03

2

 

1-1/2

2

1-1/2

24-04

2

 

1-1/2

2

1-1/2

24-05

2

 

1-1/2

2

1-1/2

24-06

2-1/2

 

1-1/2

2-1/2

1-1/2

24-07

2-1/2

 

2

2-1/2

2

24-08

2-1/2

 

2

2-1/2

2

24-09

3

 

2

3

2

24-10

3

 

2-1/2

3

2-1/2

24-11

3

 

2-1/2

3

2-1/2

24-12

4

 

2-1/2

4

2-1/2

3

(2) 3

NOTES:

1.All piping is schedule 40.

2.Pipe sizes listed are based on a 20°F or 40°F differential (temperature drop).

Select one to match application.

3.When specified return piping size is less than 3”, install 3” X 12” nipple and appropriate size bell reducer directly into boiler return tapping as shown.

4.Drain valve — ball valve preferable, gate valve acceptable alternative (supplied by others).

- Minimum valve size per ASME code is 3/4” NPT

5.Maximum linear feet of pipe from 3-way bypass port to sensor location = 11 feet. Bypass line shall be the same diameter as return Á

6.Minimum linear feet of pipe from point of mixing (where bypass meets return line) to sensor location = 4 feet.

7.Install special 3” x 12” nipple with 1/4” NPT side tapping closest to boiler. Where applicable, use bell reducer to adapt to recommended return pipe size.

8.Proper boiler circulator sizing is listed in Appendix B.

Figure 33: Series 24 Minimum Piping Recommendation 3 - Water Boiler

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Crown Boiler 24-03, 24-11, 24-10, 24-08, 24-12, 24-06, 24-05, 24-09, 24-04, 24-07 Recommendation 3 Use when