Model 7003M

Operator Manual

748223-K June 2002

SECTION 6

ROUTINE SERVICING AND TROUBLESHOOTING

WARNING

ELECTRICAL SHOCK HAZARD

Servicing requires access to live parts which can cause death or serious injury. Refer servicing to qualified personnel.

Relay contacts wired to separate power sources must be disconnected before servicing.

6-1 ROUTINE SERVICING

Most service and maintenance involves cleaning and recharging the sensor. Refer to the instructions supplied with the sensor for recharging and maintenance procedures.

Service is rarely required on the Model 7003M Percent Oxygen Analyzer. Repair is limited to replacement of PCB boards, EPROM and fuses. See Section 7 Replacement Parts.

6-2 TROUBLESHOOTING

Troubleshooting should be referred to qualified service technicians. Refer to Section 5-3 Circuit Descriptions, on page 5- 2, as an aide in isolating a problem.

a.Symptoms

Calibration error code displayed

Possible cause Exhausted Sensor

Check/Test

Install know good sensor and isolate

Corrective Action Recharge or replace sensor

Cannot adjust signal to calibration value

Possible cause

Sensor voltage error

Check/Test

Install know good sensor and verify voltage

Corrective Action

Recharge or replace sensor

Readings not consistent with calibration curve

Possible cause

Incorrect sensor used for application

Check/Test

Verify sensor corresponds with application

Corrective Action

Install new sensor and calibrate with span gas

Possible cause

Sensor temperature incorrect

Check/Test

Sensor temperature should be 0 to 50°C

Corrective Action

Install new sensor and calibrate with span gas

Possible cause

Incorrect span gas concentration

Check/Test

Verify span gas concentration

Corrective Action

Install new sensor and calibrate with span gas

Rosemount Analytical Inc. A Division of Emerson Process Management

Routine Servicing and Troubleshooting 6-1