andPartsManualService,Operation,Installation
24-Hour Service Hotline
FRYERS
8196004
DANGER
NOTICE TO U.S. CUSTOMERS
Never spray the fryer with water or use water jets to clean the fryer
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S
CANADA
Navy Surface Ship Electric Fryers
Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS
1.2 Safety Information
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION
1.1 General
1.5 Service Information
1.4 Shipping Damage Claim Procedure
1.3 Controller Information
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS
2.1 Introduction
Do not block the area around the base or under the fryers
Do not connect the contacts in series
2.2 Power Requirements
Do not connect more than one fryer to each set of contacts
The contacts CANNOT have an external voltage applied
2.3 Installation
2.5 Dimensions and Weights
2.4 After Fryers Are Anchored At the Frying Station DANGER
Single Fryer
2-Fryer Battery
FRONT HANDLE
BACK OF FRYER UNIT
4-Fryer Battery
3-Fryer Battery
2.470
62.55
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS
3.1 Equipment Setup and Shutdown Procedures
3.2 Operation of the Solid-State Analog Controller
Shutdown
DESCRIPTION
properly filled with oil. See Section CONTROLLER OPERATING PROCEDURE
HIGH-LIMIT TEST PROCEDURE
The analog controller has no timing features. The operator must monitor shake and pull times
5. Place the controller power switch in the OFF position
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS
4.1 Introduction
4.2 Preparing the Filter for Use
3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides
4.3 Operation of the Filter DANGER
2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position
6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint
4.4 Draining and Disposing of Waste Oil
5.1 Cleaning the Fryer DANGER
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE
5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily
5.1.2 Clean the Built-in Filtration System - Daily
5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER
Boiling-Out the Frypot
2. Press the fryer ON/OFF switch to the ON position
5.1.4 Clean Detachable Parts and Accessories - Weekly
5.2 Check Calibration of Temperature Control Knob - Monthly
5. Turn the fryer ON/OFF switchs to the OFF position
5.3 Annual/Periodic System Inspection
Fryer
Built-In Filtration System
Check filtration system integrity as follows
− Verify that filter pan cover is present and properly installed
6.1 Introduction
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING
Verify that power is connected and that circuit breakers are on
Verify that frypot drain valves are fully closed
6.2 Troubleshooting 6.2.1 Control and Heating Problems
Problem
Probable Causes
Corrective Action
Probable Causes
6.2.3 Filtration Problems
6.2.2 Error Messages and Display Problems
Filter pump runs
6.3 Replacing the Controller or Controller Wiring Harness
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES
7.1 General
7.2 Replacing a Controller
7.3 Replacing Component Box Components
7.4 Replacing a Temperature Probe or High-Limit Thermostat
DO NOT drain more than one full frypot into the SDU at one time
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container
7.5 Replacing a Heating Element
viewed from the rear
7.7 Replacing a Frypot
7.6 Replacing Contactor Box Components
12. Disconnect the oil return flexlines at the frypot ends
22. Reinstall the drain tube assembly
Sediment Particle Oil Flow Up for reverse Down for forward
7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components
7-10
7.8.3 Replacing the Filter Transformer or Filter Relay
Diagnostic LED Legend
7.9 Interface Board Diagnostic Chart
Meter Setting
Test
Refer to page 2-2 for power requirements
7.10 Wiring Diagram, System
7-13
8051421F
7-14
7.11 Wiring Diagram, Contactor Box
7.12 Components Description of Operation
Accessories
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST
8.2 Cabinetry
Handle Grab Rail For handle end use
Side, Cabinet Single Left Use 212-8479 for Rt. Side
Top Cap Single Top cap for five station fryer shown
106-3036SP
8.2.2 Cabinet Bases, Braces, and Associated Parts
Upright Assembly, Right Use 106-3829 for singles
Upright Assembly, Left Use 106-3828 for singles
Channel, Base Rear Use 106-4901 for singles base assembly
8.2.2 Cabinet Bases, Braces, and Associated Parts cont
8.3.1 Drain Tube Sections and Associated Parts
8.3 Drain System Components
8.3.1.1 Euro-Look Drain Tube Section and Associated Parts
See Page 8-10 for Drain
Valve Detail
EURO-LOOK
8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont
8.3.2 Drain Valve Assembly and Component Parts
Page
ITEM EURO-LOOK
8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box
8.4.1.2 Multiple Vat Component Boxes
8.4.2.1 Single Contactor Box
8.4.2.2 Multiple Vat Contactor Boxes
8.4.3 Heating Element Assembly and Associated Parts
8.4.3 Heating Element Assembly and Associated Parts cont
8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1
Wiring
8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element
8.4.4
8.4.5.4 Single Contactor Box Wiring Assembly
8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element
8.4.5.5 Main Wiring Harness
P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW
8.4.5.7 Component Box Wiring Harness - 15-Pin
8.4.5.6 Single Main Wiring Harness
8.4.5.8 Single Component Box Wiring Harness - 15-Pin
8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter
8.5.1 FPH117/122 Filtration Components
8.5 Filtration System Components
8.5.1 FPH117/122 Filtration Components cont
8.5.2 FPH217/317 Multiple Battery Filtration System Components
units were configured this way
NOTE Some early production
STANDARD
8.5.2 FPH217/317 Multiple Battery Filtration System Components cont
EURO-LOOK
Lid for units built before Feb 04, use
8.6 Frypot Assembly and Thermostat
Frypot P/N 823-2451SP
Thermostat P/N
8.7 Oil Return System Components
8.7 Oil Return System Components cont
Power Cords
8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS
Connectors
COMPONENT
Shipping Address 8700 Line Avenue, Shreveport, Louisiana
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