8196004
24-Hour Service Hotline
andPartsManualService,Operation,Installation
FRYERS
DANGER
CANADA
Never spray the fryer with water or use water jets to clean the fryer
NOTICE TO U.S. CUSTOMERS
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S
Navy Surface Ship Electric Fryers
Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION
1.2 Safety Information
1.1 General
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE
1.4 Shipping Damage Claim Procedure
1.5 Service Information
1.3 Controller Information
2.1 Introduction
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS
Do not block the area around the base or under the fryers
The contacts CANNOT have an external voltage applied
2.2 Power Requirements
Do not connect the contacts in series
Do not connect more than one fryer to each set of contacts
2.5 Dimensions and Weights
2.3 Installation
2.4 After Fryers Are Anchored At the Frying Station DANGER
BACK OF FRYER UNIT
2-Fryer Battery
Single Fryer
FRONT HANDLE
62.55
3-Fryer Battery
4-Fryer Battery
2.470
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS
3.1 Equipment Setup and Shutdown Procedures
Shutdown
3.2 Operation of the Solid-State Analog Controller
DESCRIPTION
HIGH-LIMIT TEST PROCEDURE
properly filled with oil. See Section CONTROLLER OPERATING PROCEDURE
The analog controller has no timing features. The operator must monitor shake and pull times
5. Place the controller power switch in the OFF position
4.1 Introduction
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS
4.2 Preparing the Filter for Use
3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides
4.3 Operation of the Filter DANGER
2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position
6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint
4.4 Draining and Disposing of Waste Oil
5.1.2 Clean the Built-in Filtration System - Daily
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE
5.1 Cleaning the Fryer DANGER
5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily
Boiling-Out the Frypot
5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER
2. Press the fryer ON/OFF switch to the ON position
5.2 Check Calibration of Temperature Control Knob - Monthly
5.1.4 Clean Detachable Parts and Accessories - Weekly
5. Turn the fryer ON/OFF switchs to the OFF position
Fryer
5.3 Annual/Periodic System Inspection
Built-In Filtration System
Check filtration system integrity as follows
− Verify that filter pan cover is present and properly installed
Verify that frypot drain valves are fully closed
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING
6.1 Introduction
Verify that power is connected and that circuit breakers are on
Corrective Action
Problem
6.2 Troubleshooting 6.2.1 Control and Heating Problems
Probable Causes
Probable Causes
6.2.3 Filtration Problems
6.2.2 Error Messages and Display Problems
Filter pump runs
6.3 Replacing the Controller or Controller Wiring Harness
7.1 General
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES
7.2 Replacing a Controller
7.3 Replacing Component Box Components
DO NOT drain more than one full frypot into the SDU at one time
7.4 Replacing a Temperature Probe or High-Limit Thermostat
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container
7.5 Replacing a Heating Element
viewed from the rear
7.7 Replacing a Frypot
7.6 Replacing Contactor Box Components
12. Disconnect the oil return flexlines at the frypot ends
22. Reinstall the drain tube assembly
Sediment Particle Oil Flow Up for reverse Down for forward
7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components
7-10
7.8.3 Replacing the Filter Transformer or Filter Relay
Test
7.9 Interface Board Diagnostic Chart
Diagnostic LED Legend
Meter Setting
8051421F
7.10 Wiring Diagram, System
Refer to page 2-2 for power requirements
7-13
7-14
7.11 Wiring Diagram, Contactor Box
7.12 Components Description of Operation
Accessories
NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST
8.2 Cabinetry
106-3036SP
Side, Cabinet Single Left Use 212-8479 for Rt. Side
Handle Grab Rail For handle end use
Top Cap Single Top cap for five station fryer shown
8.2.2 Cabinet Bases, Braces, and Associated Parts
8.2.2 Cabinet Bases, Braces, and Associated Parts cont
Upright Assembly, Left Use 106-3828 for singles
Upright Assembly, Right Use 106-3829 for singles
Channel, Base Rear Use 106-4901 for singles base assembly
8.3.1 Drain Tube Sections and Associated Parts
8.3 Drain System Components
See Page 8-10 for Drain
8.3.1.1 Euro-Look Drain Tube Section and Associated Parts
Valve Detail
EURO-LOOK
8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont
8.3.2 Drain Valve Assembly and Component Parts
Page
ITEM EURO-LOOK
8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box
8.4.1.2 Multiple Vat Component Boxes
8.4.2.1 Single Contactor Box
8.4.2.2 Multiple Vat Contactor Boxes
8.4.3 Heating Element Assembly and Associated Parts
8.4.3 Heating Element Assembly and Associated Parts cont
8.4.4
Wiring
8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1
8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element
P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW
8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element
8.4.5.4 Single Contactor Box Wiring Assembly
8.4.5.5 Main Wiring Harness
8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter
8.4.5.6 Single Main Wiring Harness
8.4.5.7 Component Box Wiring Harness - 15-Pin
8.4.5.8 Single Component Box Wiring Harness - 15-Pin
8.5.1 FPH117/122 Filtration Components
8.5 Filtration System Components
8.5.1 FPH117/122 Filtration Components cont
units were configured this way
8.5.2 FPH217/317 Multiple Battery Filtration System Components
NOTE Some early production
Lid for units built before Feb 04, use
8.5.2 FPH217/317 Multiple Battery Filtration System Components cont
STANDARD
EURO-LOOK
Frypot P/N 823-2451SP
8.6 Frypot Assembly and Thermostat
Thermostat P/N
8.7 Oil Return System Components
8.7 Oil Return System Components cont
COMPONENT
8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS
Power Cords
Connectors
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