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GE FGB-M05 manual

Models: FGB-M05

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Rev. May 2001	GraviMaster-FGB-M05 (S)	Page 40
	Gravimetric Blender

The foot plate of the GraviMaster should be attached on a steel attachment plate on the frame or mezzanine or ﬂange pertinent to the machine.

The mounting holes are 9 mm and are positioned as shown in drawing 4.2

The unit should be mounted as stably as possible, in connection with the accuracy of the loadcell.

Now mixer chamber, the weighbin and the front panel can be replaced.

Connect the air pressure to the regulator (max. 12 bar). Put the plugs of the GraviMaster and the user interface in the sockets (220 V), these should be “clean”, without ﬂuctuations and it must not be drawn off a 400 V wire. Then the communication cable should be plugged into the user-interface and the control-box.

The raw material supply should be connected to the hoppers. For startup refer to section 1 of chapter 2.

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Contents

GraviMaster-FGB-M05S Gravimetric Blender Serial No ISO 08.01.02.064.GB 986731 Rev. MayMANUAL 3.0USER INTERFACE 1.0INTRODUCTION 2.0CONTROLS5.0ALARMS 4.0INSTALLATION6.0MAINTENANCE AND REPAIR 7.0TECHNICAL INFORMATIONFGB SERIES GRAVIMETRIC BLENDERS 1.0INTRODUCTION GRAVIMETRIC FEEDINGACCURATE WEIGH SYSTEM COMPACT AND MODULAR CONSTRUCTIONOptions are Features areRELIABLE PROCESS CONTROL 2.1Blender start-up 2.0CONTROLS2.2Blender status InactivePause ErrorStop requested 2.3Machine-modeWeight->Error Weight->Alarm2.4Production-modes Continue2.6Dispense modes VolumetricGravimetric CombinationExample 2.7.2Recipe to weight calculation2.7.2.1Method Standard Example 2.7.2.2Method Percentage2.7.3Adding extra materials 2.7.5.1Empty regrind Control 2.7.4Additive to regrind2.7.5Regrind control 2.7.5.2Stock Silo Control Dispense not correct too little 2.7.6DispensingDispense is correct 2.7.7Calculations Dispense not correct too muchCondition 2. The mixerchamber may not be full Batch data measured weight each component 2.8Dataloggingdispenserate of each component recalculation to recipe Total dataRev. May 2.9EQ-NetCertiﬁcateGraviMaster-FGB-M05S PageRev. May 2.10ISO CertiﬁcatGraviMaster-FGB-M05S Page3.1.1Keyboard 3.0USER INTERFACE 3.1Operator-interfaceDescription DIRECT MACHINE-CONTROLKEYSDATA ENTRY KEYS DescriptionButton 3.1.2User controlNumber input ﬁeld Text input ﬁeld3.2.1Change components Actions Example: Add a new componentName 3.2.2Add/change recipes Example: Add a new recipe Step: ‘edit recipes’ <ENTER> Actions Step: Menu F1 ‘recipes’ <ENTER>Step: Press the arrow-key <↓> once 3.2.3Change current recipe 3.3.1Production screen 3.3Timely information3.3.2Material usage screen 3.3.3Input & Output monitor 3.4Adjustment of the gravimetric blender3.4.1Calibration of the weigh bin 3.4.2Tare of the weighbin3.4.3Hardware-reactiontime Standard adjustment3.5Overview of parameters 3.5.1Public parametersParameter PUBLIC PARAMETERSInit Description3.5.2Protected parameters PROTECTED PARAMETERS 3.6Reports and overviews 3.7Settings of the user-interface3.7.1Change the rights of an operator 3.7.2Change entrycode3.8 Menu hierarchy 3.7.3Change date and time3.7.4Revision code of the system Controller ProductionRecipes System4.2Mounting 4.0INSTALLATION 4.1ServicesThe foot plate of the GraviMaster should be attached on a steel attachment plate on the frame or mezzanine or ﬂange pertinent to the machine 5.0Alarms 5.1Alarm reports and solutions Alarm-message ALARMSAction to cancel alarm DescriptionOther problems which initiate this error are Rev. May 6.0MAINTENANCE AND REPAIR 6.1MaintenanceAdjusting sensor sensitivity 6.2.1Replacement of printed circuit 6.2Replacement of parts6.3Cleaning the machine 6.4Transportation of the GraviMaster7.1General machine speciﬁcations 7.1.1Safety measures7.2User-interfacespeciﬁcations 7.3Valves speciﬁcationsRev. May 1 2 W H 1 H 2 BGraviMaster-FGB-M05S PageRev. May 7.5Electrical diagramsGraviMaster-FGB-M05S PageGraviMaster-FGB-M05S Rev. MayPage Gravimetric BlenderGraviMaster-FGB-M05S Rev. MayPage Gravimetric Blender