Table of Contents

Introduction

Read This Manual Thoroughly

Operation and Maintenance

How to Obtain Service

Authorized Service Dealer Locator Number..

Safety Rules

Generallnformation

IDENTIFICATION RECORD

Data Label ...

Generator Set XPL Label

EQUIPMENT DESCRIPTION

Standard Generator Features .

ENGINE PROTECTIVE DEViCES..

Coolant Temperature Sender

 

1

Installation

 

 

13

 

1

STATIONARY EMERGENCY GENERATOR INSTALLATION

 

.13

 

1

NFPA Standards...

 

.

13

 

1

Other Published Standards..

 

. .. 13

'... 1 BASIC STATIONARY EMERGENCY ELECTRIC SYSTEM..

.

13

 

 

EMERGENCY CIRCUIT ISOLATION METHOD

..

14

 

2

TOTAL CIRCUIT ISOLATION METHOD

 

... 14

 

 

GROUNDING THE GENERATOR...

.

 

14

 

4

GENERATOR AC NEUTRAL CONNECTIONS

 

..14

 

TRANSFER SWITCH START SIGNAL CONNECTIONS.

.

14

 

.4

 

BATTERY INSTALLATION

.

.

14

 

 

 

.

Vented Batteries

 

 

..15

 

PREPARATION BEFORE START-UP

..

.. 15

 

;)

 

Prior to Initial Start-up..

 

... 15

.

5

 

Start-up Inspection

 

 

.. 16

 

5

 

 

 

 

 

 

 

 

5

 

 

 

 

Low Coolant Level Sensor...

Oil Pressure Sender

Overspeed Shutdown

Overcrank Shutdown

RPM Sensor Loss Shutdown... .

DC FUSES..

FUEL SYSTEM

Diesel Fuel System...

SPECIFICATIONS

Generator

Engine Oil Recommendations

Coolant.

Gearbox Lubrication..

Fuel System Requirements and Recommendations.....

BATTERY INSTALLATION..

THE BATTERY...

GENERATOR AC LEAD CONNECTIONS

Four-lead, Single-phase Stator..

12-lead, Broad Range Stators Six-lead, 600 VAC, Three-phase Stator

FIELD WIRING CONNECTIONS REQUIREMENTS Field Wiring Connections to Buss Bars..

GENERATOR AND LOAD COMPATIBILITY

STARTING AIDS

Engine Coolant Heaters.. ..

Engine Oil Heater (Optional) ..

Battery Warmers (Optional)..

Battery Chargers.. .

.

5

 

0

 

;)

 

5

 

5

 

5

 

6

.

6

 

6

 

6

 

6

 

6

.

6

.

7

.

7

 

8

 

8

.

8

 

9

..... 10

 

10

.

11

 

11

.

11

.

11

.

11

.

12

.

12

Operation

16

GENERATOR CONTROL AND OPERATION

16

OPERATING UNIT WITH MANUAL TRANSFER SWITCH

... 16

Start-up and Transfer...

16

Retransfer and Shutdown..

., .. 17

OPERATING UNIT WITH AUTOMATIC TRANSFER SWITCH

.... 17

Maintenance

 

 

 

17

SERVICE SCHEDULE

 

17

Authorized Operator Maintenance Functions

 

 

17

Authorized Service Technician Maintenance Functions

.

17

PERIODIC MAINTENANCE

 

 

 

18

Test Stationary Emergency Generator System Operation

 

 

and Components..

.. ..

 

.

18

Inspect Battery...

 

 

 

.. 18

Check Fluids .

..

19

Inspect Exhaust System..

.

 

 

19

Inspect/Test Fuel Supply System..

 

 

 

19

REPAIR PARTS

.

19

How to Order Parts.. .

.

 

 

19

500 I\VV TO 600 I\VV STATIONARY EMERGENCY DIESEL

 

 

ENGINE DRIVEN GENERATOR SETS..

.

..

20

SERVICE MAINTENANCE INTERVAL INFORMATION ..

 

,,20

Notes

 

 

 

27

Warranty

 

 

 

29

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Generac 13694330200 owner manual Table of Contents