Maintenance
•Check optional starting aids.
•Check battery (batteries).
•Check engine compression.
•Check electrical connections.
•Check/test annunciator panel.
•Perform operational test
Annually or Every 600 Hours (whichever comes first)
•Change engine oil and filter.
•Inspect all wiring.
•Test engine starter operation.
•Drain water from fuel tank.
•Retorque fan bolts.
•Drain and refill gearbox (if so equipped).
Every Two Years
•Replace all rubber hoses.
•Replace engine fan belts.
•Inspect the Stationary Emergency Generator System.
•Drain, flush, refill cooling system.
Every 1,000 Operating Hours
•Inspect engine DC alternator.
•Inspect engine starter.
•Retorque engine mounting brackets.
•Remove/test fuel injection pump.
•Remove/test cooling system thermostat.
As Required
• Bleed engine fuel system.
PERIODIC MAINTENANCE
A rigorous program of scheduled periodic maintenance should be established and maintained. Such a program, if adhered to diligently, will provide added assurance that the power system functions properly when it is needed.
Keeping a "Maintenance Log" is highly recommended. Such a log should be a continuous record of repairs, parts replacements, gauge and instrument readings during operational tests, etc.
The manufacturer requires that a "Scheduled Maintenance Plan" be established between the user of this equipment and the install- ing Authorized Service Dealer. Under this agreement, (Part No. 053263), an Authorized Service Technician performs prestart and engine running tests and checks at
The tasks listed in the "Service Schedule" cover the minimum recommended maintenance requirements for this equipment.
Note that many of the tests and checks listed in the schedule are to be performed only by an Authorized Service Technician. Fluid capacities and recommendations, as well as other applicable specifications, are listed in "Specifications".
TEST STATIONARY EMERGENCY GENERATOR SYSTEM OPERATION AND COMPONENTS
An authorized operator should test the operation of the station- ary emergency generator system and inspect its components monthly (or 100 hours). This should include inspecting the trans- fer switch for evidence of arcing, and pitted or burned contacts; inspecting wiring and grounding connections (see "Grounding the Generator"); and ensuring that starting devices are operational. During this operational test, all instrument and gauge readings should be recorded in a "Maintenance Log." The transfer system also should be tested at this time; the engine should be run at least 30 minutes and any discrepancies corrected immediately.
Every six months (or 200 hours), an Authorized Service Technician should perform a system operational test
INSPECT BAUERY
AStationary emergency generators Installed
.... with automatic transfer switches will crank and start automatically when NORMAL (UTIL- ITY) source voltage Is removed or Is below an acceptable preset level. To prevent such automatic
AStorage batteries give off explosive hydrogen ~gas. This gas can form an explosive mixture
around the battery for several hours after charging. The slightest spark can Ignite the gas and cause an explosion. Such an explo- sion can shatter the battery and cause blind- ness or other Injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.
ABattery electrolyte fluid Is an extremely
.... caustic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc.
Wear protective goggles, protective clothing and gloves when handling a battery. If fluid Is spilled, flush the affected area Immedi- ately with clear water.
IAWARNINGII
ADo not dispose of the battery In a fire. The ~battery Is capable of exploding.
ADo not open or mutilate the battery.
.... Released electrolyte can be toxic and harm-
ful to the skin and eyes.
18
