Graco Inc 3A0157A, 695 Premium Hi-Boy, 795 Premium Hi-Boy Is not correct, replace motor

Models: 695 Premium Hi-Boy 1595 Premium Hi-Boy 1095 Premium Hi-Boy 3A0157A 795 Premium Hi-Boy

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Troubleshooting

TYPE OF PROBLEM

WHAT TO CHECK

HOW TO CHECK

 

 

 

Sprayer does not run at all

Allow sprayer to cool. If sprayer runs

NOTE: Motor must be cooled down for the test.

 

when cool, correct cause of

 

Digital display shows E=06

1. Check thermal device connector (yellow wires)

overheating. Keep sprayer in cooler

 

 

location with good ventilation. Make

at control board.

 

 

 

sure motor air intake is not blocked. 2. Disconnect thermal device connector from control

 

If sprayer still does not run, follow

board socket. Make sure contacts are clean and

 

Step 1.

secure.

Control board status light blinks

6 times repeatedly

 

Measure resistance of the thermal device. If reading

 

 

 

 

is not correct, replace motor.

 

 

Check Motor Thermal Switch: Unplug thermal

 

 

wires. Set meter to ohms. Meter should read the

 

 

proper resistance for each model (see table below).

-

 

 

 

 

 

 

Resistance Table:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ti13140a

 

 

695

0 ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

795

2k ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1095

3.9k ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1595

6.2k ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MARK IV

2k ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MARK V 120V

6.2k ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MARK V 240V

3.9k ohms

 

 

 

 

 

 

 

 

 

 

3.

Reconnect thermal device connector to control

 

 

 

board socket. Connect power, turn sprayer ON and

 

 

 

control knob 1/2 turn clockwise. If sprayer does not

 

 

 

run, replace control board.

 

 

 

 

 

 

 

 

 

 

 

Sprayer does not run at all

Check the connections. Control

1.

Turn power OFF.

 

 

 

 

is not receiving a motor position

 

 

 

 

 

 

 

Digital display shows E=09

2.

Disconnect motor position sensor and inspect for

sensor signal

 

 

damage at connectors.

 

 

 

 

 

 

 

 

 

3.

Reconnect sensor.

 

 

 

 

4.

Turn power ON. If error continues, replace motor.

Control board status light blinks

 

 

 

 

 

 

 

 

 

9 times repeatedly

 

 

 

 

 

 

 

 

3A0157A

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Graco Inc 3A0157A, 695 Premium Hi-Boy, 795 Premium Hi-Boy, 1095 Premium Hi-Boy Is not correct, replace motor