3. Rail Cooling

Problem

Possible Cause

 

 

Remedy

[1]

Rail temperature too

a) Warm Food

1.

Warm food recently

1.

Pre-cool food or allow time

 

high.

 

 

 

placed in rail area.

 

for unit to return to setpoint

 

 

 

 

 

 

 

temperature.

 

 

b) Rail Pans/Dividers

1.

Missing, not in place.

1.

Replace. Pans must cover

 

 

 

 

 

 

 

entire rail for proper cooling.

 

 

c) Outside Heat Source

1.

Too close to unit.

1.

Separate unit from heat

 

 

 

 

 

 

 

source.

 

 

d) Rail Switch

1.

"OFF" position.

1.

Move to "NORMAL" or

 

 

 

 

 

 

 

"LOW" position.

 

 

 

 

2. Bad contacts.

2. Check for continuity and

 

 

 

 

 

 

 

replace.

 

 

e) Rail Thermistor

1.

Defective.

1.

See "II.E. Thermistor

 

 

 

 

 

 

 

Check."

 

 

f)

Setpoint and/or

1.

Incorrect.

1.

Correct setting(s).

 

 

 

Temperature

 

 

 

See "II.D.4.c) Temperature

 

 

 

Correction Factor

 

 

 

Setpoint" or  

 

 

 

 

 

 

 

"II.D.4.f) Temperature

 

 

 

 

 

 

 

Correction Factor" for

 

 

 

 

 

 

 

defaults.

 

 

g) Air Filter or Condenser

1.

Clogged, dirty.

1.

Clean.

 

 

h) Rail Liquid Line Valve

1.

Does not open.

1.

Check and replace.

 

 

i)

Service Valve(s)

1.

Partially or completely

1.

Confirm service valve is

 

 

 

 

 

closed.

 

open.

 

 

j)

Refrigerant

1.

Leak.

1.

Recover, repair leak,

 

 

 

 

 

 

 

replace drier, evacuate, and

 

 

 

 

 

 

 

recharge.

 

 

k) Expansion Valve

1.

Operating erratically.

1.

Check and replace.

 

 

l)

Compressor

1.

Defective.

1.

See "1.[3] Compressor will

 

 

 

 

 

 

 

not start or stops operating."

 

 

m)Control Board

1.

Defective.

1.

Replace.

[2]

Rail temperature too

a) Setpoint and/or

1.

Incorrect.

1.

Correct setting(s).

 

low.

 

Temperature

 

 

 

See "II.D.4.c) Temperature

 

 

 

Correction Factor

 

 

 

Setpoint" or  

 

 

 

 

 

 

 

"II.D.4.f)Temperature

 

 

 

 

 

 

 

Correction Factor" for

 

 

 

 

 

 

 

defaults.

 

 

b) Frozen Food

1.

Frozen food recently

1.

Allow time for unit to return

 

 

 

 

 

placed in refrigerator.

 

to setpoint temperature.

 

 

c) Rail Thermistor

1.

Defective.

1.

Check and replace.

 

 

d) Rail Liquid Line Valve

1.

Does not close.

1.

Check and replace.

 

 

e) Rail Fan Motor

1.

Defective.

1.

Check and replace.

 

 

f)

Control Board

1.

Defective.

1.

Replace.

36

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Image 36
Hoshizaki 73168 service manual Rail Cooling