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Intelligent Motion Systems Motion Detector operating instructions Features and Benefits

Models: Motion Detector

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Features and Benefits

•High Performance Microstepping Driver

•Advanced 2nd Generation Current Control for Exceptional Performance and Smoothness

•Single Supply: +12 to +75 VDC

•Low Cost

•Extremely Compact

•High Output Current:

Up to 5 Amps RMS, 7 Amps Peak (Per Phase)

•20 Microstep Resolutions up to 51,200 Steps Per Rev Including: Degrees, Metric, Arc Minutes

•Optically Isolated Logic Inputs will Accept +5 to +24 VDC Signals, Sourcing or Sinking

•Automatic Current Reduction

•Configurable:

•Motor Run/Hold Current

•Motor Direction vs. Direction Input

•Microstep Resolution

•Clock Type: Step and Direction, Quadrature, Step Up and Step Down

•Programmable Digital Filtering for Clock and Direction Inputs

•Current and Microstep Resolution May Be Switched On-The-Fly

•Dual Mounting Configurations

•Power, Motor and Signal Interface via locking wire crimp style connectors.

•Graphical User Interface (GUI) for Quick and Easy Parameter Setup

1-6	Microstepping MForce PowerDrive Manual Revision R032008

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Intelligent Motion Systems Motion Detector operating instructions Features and Benefits

Contents

FORCETM POWER DRIVEMICROSTEPPING OPERATING INSTRUCTIONSMicrostepping MForce PowerDrive Product Manual Intended Use Important informationQualification of personnel This page intentionally left blank Part 1 Hardware Reference Table Of ContentsPart 2 Connecting and Interfacing Appendices Appendix A Optional Prototype Development CablesPart 1 Hardware Reference List of FiguresPart 2 Connecting and Interfacing Appendices List of TablesPart 1: Interfacing and Configuring Part 1 Hardware ReferencePower Ground Microstepping MForce PowerDriveGETTING STARTED MForce PowerDrive FrontConnecting the Motor Connect Opto Reference and Logic InputsFORCETM PART HARDWARE REFERENCEPOWER DRIVE MICROSTEPPINGPage Intentionally Left Blank SECTION ConfiguringFeatures and Benefits Thermal Specifications General SpecificationsElectrical Specifications I/O SpecificationsDefault Setup ParametersMicrostepping MForce PowerDrive Setup Parameters Name12-PinLocking Wire Crimp Recommended Connector Shell and PinsPin Assignment - P1 Power, I/O and SPI Pin Assignment and DescriptionP4 Connector - Motor P3 Connector - DC Power, 2-PinLocking Wire CrimpPins 2 x Molex P/N Recommended Connector Shell and PinsMating connector to MForce 4-pinmotor interface Options and AccessoriesParameter Setup Cable and Adapters Prototype Development CablePage Intentionally Left Blank MICROSTEPPING PART INTERFACING AND CONFIGURINGFORCETM MICRO DRIVEPage Intentionally Left Blank Figure 2.1.1 Base Mounting the MForce PowerDrive Mounting and Connection GuidelinesMForce PowerDrive SECTIONMounting Hole Pattern Securing Power Leads and Logic LeadsFigure 2.1.2 End Mounting the MForce PowerDrive Layout and Interface GuidelinesRecommended Wiring Power P3Rules of Wiring Recommended Mating Connectors and PinsPage Intentionally Left Blank Interfacing DC Power SECTIONRecommended IMS Power Supplies DC Power Supply RecommendationsISP300-7Unregulated Switching Supply IP804 Unregulated Linear SupplyRecommended Power and Cable Configurations P3 2 + P3Basic DC Power Connection Example A DC Power Cabling Under 50 FeetWARNING! DO NOT connect or disconnect power leads Selecting a Motor Motor Selection and InterfaceSECTION Winding InductanceRecommended IMS Motors 8 Lead Stepping Motor Series Configuration8 Lead Stepping Motor Parallel Configuration 34 Frame Enhanced 6.3A 23 Frame Enhanced 3.0A23 Frame Enhanced 6.0A Single ShaftPhase PHASE A PHASE A PHASE B PHASE BConnecting the Motor Connector PinPHASE B PHASE APHASE A PHASE B PHASE ARecommended Motor Cabling PHASE A PHASE A PHASE B PHASE BMForce PowerDrive Phase Outputs A A B B Motor Connections A A B BExample B Motor Cabling Greater Than 50 Feet MForce PowerDrive Recommended Motor Cable AWGTable 2.3.1 Recommended Wire Gauges Figure 2.3.8 Motor Cableing Greater than 50 FeetPage Isolated Logic Input Characteristics Logic Interface and ConnectionIsolated Logic Input Pins and Connections Enable InputUp/Down Function Step/Direction FunctionQuadrature Function Step ClockChannel A DirectionStep Channel BFigure 2.4.4 Optocoupler Input Circuit Diagram PowerDriveMicrostepping MForce Optocoupler ReferenceInput Connection Examples NPN Open Collector Interface SinkingPNP Open Collector Interface Sourcing Figure 2.4.5 Open Collector Interface ExampleMicrostepping MForce PowerDrive Switch Interface SinkingSwitch Interface Sourcing Microstepping MForce PowerDriveMinimum Required Connections Power GroundMForce PowerDrive Front Opto ReferenceSPI Signal Overview Connecting SPI CommunicationsConnecting the SPI Interface SECTIONLogic Level Shifting and Conditioning Circuit SPI Pins and ConnectionsPart 2 Interfacing and Configuring Microstepping MForce PowerDrive #2 Microstepping MForce PowerDriveMicrostepping MForce PowerDrive #1 SPI ClockMicrostepping MForce PowerDrive Setup Parameters Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges Table 2.6.1 Setup Parameters and RangesFile View Settings ScreenIMS SPI Motor Interface Menu Options Perform File OperationPart 2 Interfacing and Configuring UpgradeFigure 2.6.5 SPI Motor Interface Upgrade Menu RecallTable 2.6.2 Microstep Resolution Settings 1.MSEL Microstep Resolution SelectMSEL Microstep Resolution Selection Exit Connected/Disconnected IndicatorFactory HCDT Hold Current Delay TimeTable 2.6.4 Input Clock Filter Settings Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Enable Active High/LowIMS Part Number/Serial Number Screen Fault IndicationMForce34Plus Microstepping Fault Codes 2.Serial Number the serial number of your unit The IMS SPI Upgrader ScreenUpgrade Instructions Figure 2.6.11 SPI Motor Interface Initialization Initialization ScreenCommunications Port Operations Port MenuMotor Settings Screen PWM Current Control PWM Mask0x5 50 kHz Bit 0x0203 Read/Write Initial Value SPI Timing Notes Using User-DefinedSPISECTION Check Sum Calculation for SPISPI Commands and Parameters Table 2.7.1 SPI Commands and ParametersSPI Communications Sequence READWrite Page Intentionally Left Blank MICROSTEPPING APPENDICESFORCETM MICRO DRIVEPage Intentionally Left Blank MD-CC300-000 USB to SPI Parameter Setup Cable APPENDIX COptional Prototype Development Cables Figure A.2 MD-CC300-000Mechanical SpecificationsFigure A.4 Hardware Update Wizard Installation Procedure for the MD-CC300-000Installing the Cable/VCP Drivers Figure A.7 Windows Logo Compatibility Testing Figure A.5 Hardware Update Wizard ScreenFigure A.6 Hardware Update Wizard Screen a Check “Include this location in the search”Figure A.9 Hardware Properties Determining the Virtual COM Port VCPTo locate the Virtual COM Port Figure A.10 Windows Device ManagerPD12-1434-FL3- Power, I/O and SPI Figure A.11 PD12-1434-FL3Prototype Development Cable PD02-2300-FL3 Drain Wire Pin Pin Pin Pin Drain WireGeneral Specifications Prototype Development Cable PD04-MF34-FL3OBTAINING WARRANTY SERVICE WARRANTYTWENTY-FOUR24 MONTH LIMITED WARRANTY Excellence in Motion intelligent motion systems, INC