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Intelligent Motion Systems Motion Detector Mounting and Connection Guidelines, Section

Models: Motion Detector

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SECTION 2.1

Mounting and Connection Guidelines

Mounting Recommendations

The Microstepping MForce PowerDrive may be mounted two ways: end mounted or flat mounted End mount- ing will use #8 hardware, flat mounting will use standard #6 hardware. Do not exceed the recommended mount- ing torque specification. The diagrams in Figures 2.1.1 and 2.1.2 illustrate the mounting methods.

Recommended Tightening Torque: 7 - 8 lb-in (78.4 - 89.6 N-cm)

Mounting Hardware

4 x #6-32 Screw

4 x #6 Split Lockwasher

4 x #6 Flat Washer

MForce PowerDrive

Mounting Hardware (Metric)

4 x M3.5 - 0.60 Screw

4 x M3.5 Split Lockwasher

4 x M3.5 Flat Washer

NOTE: Mounting Hardware is not supplied.

Mounting Surface

Mounting Hole Pattern

(Not to Scale)

2.950

(74.93

Use #36 Drill Size (2.9 mm)

Tap to #6-32 (M3.5 - 0.60) 4 PL

2.931 TYP

(74.45 TYP)

Figure 2.1.1: Base Mounting the MForce PowerDrive

Part 2: Interfacing and Configuring

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Intelligent Motion Systems Motion Detector Mounting and Connection Guidelines, Section, Mounting Recommendations

Contents

OPERATING INSTRUCTIONS POWER DRIVEMICROSTEPPING FORCETMMicrostepping MForce PowerDrive Product Manual Intended Use Important informationQualification of personnel This page intentionally left blank Part 1 Hardware Reference Table Of ContentsPart 2 Connecting and Interfacing Appendix A Optional Prototype Development Cables AppendicesPart 1 Hardware Reference List of FiguresPart 2 Connecting and Interfacing Part 1 Hardware Reference List of TablesPart 1: Interfacing and Configuring AppendicesMForce PowerDrive Front Microstepping MForce PowerDriveGETTING STARTED Power GroundConnect Opto Reference and Logic Inputs Connecting the MotorMICROSTEPPING PART HARDWARE REFERENCEPOWER DRIVE FORCETMPage Intentionally Left Blank Configuring SECTIONFeatures and Benefits I/O Specifications General SpecificationsElectrical Specifications Thermal SpecificationsName Setup ParametersMicrostepping MForce PowerDrive Setup Parameters DefaultPin Assignment and Description Recommended Connector Shell and PinsPin Assignment - P1 Power, I/O and SPI 12-PinLocking Wire CrimpRecommended Connector Shell and Pins P3 Connector - DC Power, 2-PinLocking Wire CrimpPins 2 x Molex P/N P4 Connector - MotorPrototype Development Cable Options and AccessoriesParameter Setup Cable and Adapters Mating connector to MForce 4-pinmotor interfacePage Intentionally Left Blank MICRO DRIVE PART INTERFACING AND CONFIGURINGFORCETM MICROSTEPPINGPage Intentionally Left Blank SECTION Mounting and Connection GuidelinesMForce PowerDrive Figure 2.1.1 Base Mounting the MForce PowerDriveLayout and Interface Guidelines Securing Power Leads and Logic LeadsFigure 2.1.2 End Mounting the MForce PowerDrive Mounting Hole PatternRecommended Mating Connectors and Pins Power P3Rules of Wiring Recommended WiringPage Intentionally Left Blank SECTION Interfacing DC PowerIP804 Unregulated Linear Supply DC Power Supply RecommendationsISP300-7Unregulated Switching Supply Recommended IMS Power SuppliesExample A DC Power Cabling Under 50 Feet P3 2 + P3Basic DC Power Connection Recommended Power and Cable ConfigurationsWARNING! DO NOT connect or disconnect power leads Winding Inductance Motor Selection and InterfaceSECTION Selecting a MotorRecommended IMS Motors 8 Lead Stepping Motor Series Configuration8 Lead Stepping Motor Parallel Configuration Single Shaft 23 Frame Enhanced 3.0A23 Frame Enhanced 6.0A 34 Frame Enhanced 6.3AConnector Pin PHASE A PHASE A PHASE B PHASE BConnecting the Motor PhasePHASE A PHASE APHASE A PHASE B PHASE BMotor Connections A A B B PHASE A PHASE A PHASE B PHASE BMForce PowerDrive Phase Outputs A A B B Recommended Motor CablingFigure 2.3.8 Motor Cableing Greater than 50 Feet MForce PowerDrive Recommended Motor Cable AWGTable 2.3.1 Recommended Wire Gauges Example B Motor Cabling Greater Than 50 FeetPage Enable Input Logic Interface and ConnectionIsolated Logic Input Pins and Connections Isolated Logic Input CharacteristicsStep Clock Step/Direction FunctionQuadrature Function Up/Down FunctionChannel B DirectionStep Channel AOptocoupler Reference PowerDriveMicrostepping MForce Figure 2.4.4 Optocoupler Input Circuit DiagramFigure 2.4.5 Open Collector Interface Example NPN Open Collector Interface SinkingPNP Open Collector Interface Sourcing Input Connection ExamplesMicrostepping MForce PowerDrive Switch Interface SinkingSwitch Interface Sourcing Microstepping MForce PowerDriveOpto Reference Power GroundMForce PowerDrive Front Minimum Required ConnectionsSECTION Connecting SPI CommunicationsConnecting the SPI Interface SPI Signal OverviewLogic Level Shifting and Conditioning Circuit SPI Pins and ConnectionsPart 2 Interfacing and Configuring SPI Clock Microstepping MForce PowerDriveMicrostepping MForce PowerDrive #1 Microstepping MForce PowerDrive #2Table 2.6.1 Setup Parameters and Ranges Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges Microstepping MForce PowerDrive Setup ParametersPerform File Operation View Settings ScreenIMS SPI Motor Interface Menu Options FileRecall UpgradeFigure 2.6.5 SPI Motor Interface Upgrade Menu Part 2 Interfacing and ConfiguringTable 2.6.2 Microstep Resolution Settings 1.MSEL Microstep Resolution SelectMSEL Microstep Resolution Selection Exit Connected/Disconnected IndicatorHCDT Hold Current Delay Time FactoryEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Table 2.6.4 Input Clock Filter SettingsIMS Part Number/Serial Number Screen Fault IndicationMForce34Plus Microstepping Fault Codes 2.Serial Number the serial number of your unit The IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization ScreenCommunications Port Operations Figure 2.6.11 SPI Motor Interface InitializationPWM Mask Motor Settings Screen PWM Current Control0x5 50 kHz Bit 0x0203 Read/Write Initial Value Check Sum Calculation for SPI Using User-DefinedSPISECTION SPI Timing NotesTable 2.7.1 SPI Commands and Parameters SPI Commands and ParametersSPI Communications Sequence READWrite Page Intentionally Left Blank MICRO DRIVE APPENDICESFORCETM MICROSTEPPINGPage Intentionally Left Blank Figure A.2 MD-CC300-000Mechanical Specifications APPENDIX COptional Prototype Development Cables MD-CC300-000 USB to SPI Parameter Setup CableFigure A.4 Hardware Update Wizard Installation Procedure for the MD-CC300-000Installing the Cable/VCP Drivers a Check “Include this location in the search” Figure A.5 Hardware Update Wizard ScreenFigure A.6 Hardware Update Wizard Screen Figure A.7 Windows Logo Compatibility TestingFigure A.10 Windows Device Manager Determining the Virtual COM Port VCPTo locate the Virtual COM Port Figure A.9 Hardware PropertiesFigure A.11 PD12-1434-FL3 PD12-1434-FL3- Power, I/O and SPIPrototype Development Cable PD04-MF34-FL3 Drain Wire Pin Pin Pin Pin Drain WireGeneral Specifications Prototype Development Cable PD02-2300-FL3OBTAINING WARRANTY SERVICE WARRANTYTWENTY-FOUR24 MONTH LIMITED WARRANTY intelligent motion systems, INC Excellence in Motion