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Intelligent Motion Systems Motion Detector operating instructions Page Intentionally Left Blank

Models: Motion Detector

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44	Microstepping MForce PowerDrive Manual Revision R032008

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Intelligent Motion Systems Motion Detector operating instructions Page Intentionally Left Blank

Contents

POWER DRIVE MICROSTEPPINGFORCETM OPERATING INSTRUCTIONSMicrostepping MForce PowerDrive Product Manual Qualification of personnel Important informationIntended Use This page intentionally left blank Part 2 Connecting and Interfacing Table Of ContentsPart 1 Hardware Reference Appendices Appendix A Optional Prototype Development CablesPart 2 Connecting and Interfacing List of FiguresPart 1 Hardware Reference List of Tables Part 1: Interfacing and ConfiguringAppendices Part 1 Hardware ReferenceMicrostepping MForce PowerDrive GETTING STARTEDPower Ground MForce PowerDrive FrontConnecting the Motor Connect Opto Reference and Logic InputsPART HARDWARE REFERENCE POWER DRIVEFORCETM MICROSTEPPINGPage Intentionally Left Blank SECTION ConfiguringFeatures and Benefits General Specifications Electrical SpecificationsThermal Specifications I/O SpecificationsSetup Parameters Microstepping MForce PowerDrive Setup ParametersDefault NameRecommended Connector Shell and Pins Pin Assignment - P1 Power, I/O and SPI12-PinLocking Wire Crimp Pin Assignment and DescriptionP3 Connector - DC Power, 2-PinLocking Wire Crimp Pins 2 x Molex P/NP4 Connector - Motor Recommended Connector Shell and PinsOptions and Accessories Parameter Setup Cable and AdaptersMating connector to MForce 4-pinmotor interface Prototype Development CablePage Intentionally Left Blank PART INTERFACING AND CONFIGURING FORCETMMICROSTEPPING MICRO DRIVEPage Intentionally Left Blank Mounting and Connection Guidelines MForce PowerDriveFigure 2.1.1 Base Mounting the MForce PowerDrive SECTIONSecuring Power Leads and Logic Leads Figure 2.1.2 End Mounting the MForce PowerDriveMounting Hole Pattern Layout and Interface GuidelinesPower P3 Rules of WiringRecommended Wiring Recommended Mating Connectors and PinsPage Intentionally Left Blank Interfacing DC Power SECTIONDC Power Supply Recommendations ISP300-7Unregulated Switching SupplyRecommended IMS Power Supplies IP804 Unregulated Linear SupplyP3 2 + P3 Basic DC Power ConnectionRecommended Power and Cable Configurations Example A DC Power Cabling Under 50 FeetWARNING! DO NOT connect or disconnect power leads Motor Selection and Interface SECTIONSelecting a Motor Winding Inductance8 Lead Stepping Motor Parallel Configuration 8 Lead Stepping Motor Series ConfigurationRecommended IMS Motors 23 Frame Enhanced 3.0A 23 Frame Enhanced 6.0A34 Frame Enhanced 6.3A Single ShaftPHASE A PHASE A PHASE B PHASE B Connecting the MotorPhase Connector PinPHASE A PHASE A PHASE BPHASE B PHASE APHASE A PHASE A PHASE B PHASE B MForce PowerDrive Phase Outputs A A B BRecommended Motor Cabling Motor Connections A A B BMForce PowerDrive Recommended Motor Cable AWG Table 2.3.1 Recommended Wire GaugesExample B Motor Cabling Greater Than 50 Feet Figure 2.3.8 Motor Cableing Greater than 50 FeetPage Logic Interface and Connection Isolated Logic Input Pins and ConnectionsIsolated Logic Input Characteristics Enable InputStep/Direction Function Quadrature FunctionUp/Down Function Step ClockDirection StepChannel A Channel BPowerDrive Microstepping MForceFigure 2.4.4 Optocoupler Input Circuit Diagram Optocoupler ReferenceNPN Open Collector Interface Sinking PNP Open Collector Interface SourcingInput Connection Examples Figure 2.4.5 Open Collector Interface ExampleSwitch Interface Sinking Switch Interface SourcingMicrostepping MForce PowerDrive Microstepping MForce PowerDrivePower Ground MForce PowerDrive FrontMinimum Required Connections Opto ReferenceConnecting SPI Communications Connecting the SPI InterfaceSPI Signal Overview SECTIONPart 2 Interfacing and Configuring SPI Pins and ConnectionsLogic Level Shifting and Conditioning Circuit Microstepping MForce PowerDrive Microstepping MForce PowerDrive #1Microstepping MForce PowerDrive #2 SPI ClockUsing the IMS SPI Motor Interface Installation Configuration Parameters and RangesMicrostepping MForce PowerDrive Setup Parameters Table 2.6.1 Setup Parameters and RangesView Settings Screen IMS SPI Motor Interface Menu OptionsFile Perform File OperationUpgrade Figure 2.6.5 SPI Motor Interface Upgrade MenuPart 2 Interfacing and Configuring RecallMSEL Microstep Resolution Selection 1.MSEL Microstep Resolution SelectTable 2.6.2 Microstep Resolution Settings Connected/Disconnected Indicator HCDT Hold Current Delay TimeFactory ExitScreen 2 I/O Settings Configuration Screen Input Clock Filter SettingsTable 2.6.4 Input Clock Filter Settings Enable Active High/LowMForce34Plus Microstepping Fault Codes Fault IndicationIMS Part Number/Serial Number Screen Upgrade Instructions The IMS SPI Upgrader Screen2.Serial Number the serial number of your unit Initialization Screen Communications Port OperationsFigure 2.6.11 SPI Motor Interface Initialization Port MenuMotor Settings Screen PWM Current Control PWM Mask0x5 50 kHz Bit 0x0203 Read/Write Initial Value Using User-DefinedSPI SECTIONSPI Timing Notes Check Sum Calculation for SPISPI Commands and Parameters Table 2.7.1 SPI Commands and ParametersWrite READSPI Communications Sequence Page Intentionally Left Blank APPENDICES FORCETMMICROSTEPPING MICRO DRIVEPage Intentionally Left Blank APPENDIX C Optional Prototype Development CablesMD-CC300-000 USB to SPI Parameter Setup Cable Figure A.2 MD-CC300-000Mechanical SpecificationsInstalling the Cable/VCP Drivers Installation Procedure for the MD-CC300-000Figure A.4 Hardware Update Wizard Figure A.5 Hardware Update Wizard Screen Figure A.6 Hardware Update Wizard ScreenFigure A.7 Windows Logo Compatibility Testing a Check “Include this location in the search”Determining the Virtual COM Port VCP To locate the Virtual COM PortFigure A.9 Hardware Properties Figure A.10 Windows Device ManagerPD12-1434-FL3- Power, I/O and SPI Figure A.11 PD12-1434-FL3Drain Wire Pin Pin Pin Pin Drain Wire General SpecificationsPrototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3TWENTY-FOUR24 MONTH LIMITED WARRANTY WARRANTYOBTAINING WARRANTY SERVICE Excellence in Motion intelligent motion systems, INC