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Intelligent Motion Systems Motion Detector Appendices, Forcetm, Microstepping, Micro Drive

Models: Motion Detector

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FORCETM

MICRO DRIVE

MICROSTEPPING

APPENDICES

Appendix A: Optional Prototype Development Cables

Appendices

A-1

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Intelligent Motion Systems Motion Detector operating instructions Appendices, Forcetm, Microstepping, Micro Drive

Contents

MICROSTEPPING POWER DRIVEFORCETM OPERATING INSTRUCTIONSMicrostepping MForce PowerDrive Product Manual Intended Use Important informationQualification of personnel This page intentionally left blank Part 1 Hardware Reference Table Of ContentsPart 2 Connecting and Interfacing Appendix A Optional Prototype Development Cables AppendicesPart 1 Hardware Reference List of FiguresPart 2 Connecting and Interfacing Part 1: Interfacing and Configuring List of TablesAppendices Part 1 Hardware ReferenceGETTING STARTED Microstepping MForce PowerDrivePower Ground MForce PowerDrive FrontConnect Opto Reference and Logic Inputs Connecting the MotorPOWER DRIVE PART HARDWARE REFERENCEFORCETM MICROSTEPPINGPage Intentionally Left Blank Configuring SECTIONFeatures and Benefits Electrical Specifications General SpecificationsThermal Specifications I/O SpecificationsMicrostepping MForce PowerDrive Setup Parameters Setup ParametersDefault NamePin Assignment - P1 Power, I/O and SPI Recommended Connector Shell and Pins12-PinLocking Wire Crimp Pin Assignment and DescriptionPins 2 x Molex P/N P3 Connector - DC Power, 2-PinLocking Wire CrimpP4 Connector - Motor Recommended Connector Shell and PinsParameter Setup Cable and Adapters Options and AccessoriesMating connector to MForce 4-pinmotor interface Prototype Development CablePage Intentionally Left Blank FORCETM PART INTERFACING AND CONFIGURINGMICROSTEPPING MICRO DRIVEPage Intentionally Left Blank MForce PowerDrive Mounting and Connection GuidelinesFigure 2.1.1 Base Mounting the MForce PowerDrive SECTIONFigure 2.1.2 End Mounting the MForce PowerDrive Securing Power Leads and Logic LeadsMounting Hole Pattern Layout and Interface GuidelinesRules of Wiring Power P3Recommended Wiring Recommended Mating Connectors and PinsPage Intentionally Left Blank SECTION Interfacing DC PowerISP300-7Unregulated Switching Supply DC Power Supply RecommendationsRecommended IMS Power Supplies IP804 Unregulated Linear SupplyBasic DC Power Connection P3 2 + P3Recommended Power and Cable Configurations Example A DC Power Cabling Under 50 FeetWARNING! DO NOT connect or disconnect power leads SECTION Motor Selection and InterfaceSelecting a Motor Winding InductanceRecommended IMS Motors 8 Lead Stepping Motor Series Configuration8 Lead Stepping Motor Parallel Configuration 23 Frame Enhanced 6.0A 23 Frame Enhanced 3.0A34 Frame Enhanced 6.3A Single ShaftConnecting the Motor PHASE A PHASE A PHASE B PHASE BPhase Connector PinPHASE A PHASE B PHASE APHASE B PHASE AMForce PowerDrive Phase Outputs A A B B PHASE A PHASE A PHASE B PHASE BRecommended Motor Cabling Motor Connections A A B BTable 2.3.1 Recommended Wire Gauges MForce PowerDrive Recommended Motor Cable AWGExample B Motor Cabling Greater Than 50 Feet Figure 2.3.8 Motor Cableing Greater than 50 FeetPage Isolated Logic Input Pins and Connections Logic Interface and ConnectionIsolated Logic Input Characteristics Enable InputQuadrature Function Step/Direction FunctionUp/Down Function Step ClockStep DirectionChannel A Channel BMicrostepping MForce PowerDriveFigure 2.4.4 Optocoupler Input Circuit Diagram Optocoupler ReferencePNP Open Collector Interface Sourcing NPN Open Collector Interface SinkingInput Connection Examples Figure 2.4.5 Open Collector Interface ExampleSwitch Interface Sourcing Switch Interface SinkingMicrostepping MForce PowerDrive Microstepping MForce PowerDriveMForce PowerDrive Front Power GroundMinimum Required Connections Opto ReferenceConnecting the SPI Interface Connecting SPI CommunicationsSPI Signal Overview SECTIONLogic Level Shifting and Conditioning Circuit SPI Pins and ConnectionsPart 2 Interfacing and Configuring Microstepping MForce PowerDrive #1 Microstepping MForce PowerDriveMicrostepping MForce PowerDrive #2 SPI ClockConfiguration Parameters and Ranges Using the IMS SPI Motor Interface InstallationMicrostepping MForce PowerDrive Setup Parameters Table 2.6.1 Setup Parameters and RangesIMS SPI Motor Interface Menu Options View Settings ScreenFile Perform File OperationFigure 2.6.5 SPI Motor Interface Upgrade Menu UpgradePart 2 Interfacing and Configuring RecallTable 2.6.2 Microstep Resolution Settings 1.MSEL Microstep Resolution SelectMSEL Microstep Resolution Selection HCDT Hold Current Delay Time Connected/Disconnected IndicatorFactory ExitInput Clock Filter Settings Screen 2 I/O Settings Configuration ScreenTable 2.6.4 Input Clock Filter Settings Enable Active High/LowIMS Part Number/Serial Number Screen Fault IndicationMForce34Plus Microstepping Fault Codes 2.Serial Number the serial number of your unit The IMS SPI Upgrader ScreenUpgrade Instructions Communications Port Operations Initialization ScreenFigure 2.6.11 SPI Motor Interface Initialization Port MenuPWM Mask Motor Settings Screen PWM Current Control0x5 50 kHz Bit 0x0203 Read/Write Initial Value SECTION Using User-DefinedSPISPI Timing Notes Check Sum Calculation for SPITable 2.7.1 SPI Commands and Parameters SPI Commands and ParametersSPI Communications Sequence READWrite Page Intentionally Left Blank FORCETM APPENDICESMICROSTEPPING MICRO DRIVEPage Intentionally Left Blank Optional Prototype Development Cables APPENDIX CMD-CC300-000 USB to SPI Parameter Setup Cable Figure A.2 MD-CC300-000Mechanical SpecificationsFigure A.4 Hardware Update Wizard Installation Procedure for the MD-CC300-000Installing the Cable/VCP Drivers Figure A.6 Hardware Update Wizard Screen Figure A.5 Hardware Update Wizard ScreenFigure A.7 Windows Logo Compatibility Testing a Check “Include this location in the search”To locate the Virtual COM Port Determining the Virtual COM Port VCPFigure A.9 Hardware Properties Figure A.10 Windows Device ManagerFigure A.11 PD12-1434-FL3 PD12-1434-FL3- Power, I/O and SPIGeneral Specifications Drain Wire Pin Pin Pin Pin Drain WirePrototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3OBTAINING WARRANTY SERVICE WARRANTYTWENTY-FOUR24 MONTH LIMITED WARRANTY intelligent motion systems, INC Excellence in Motion