High-Deposition Welding

High deposition applications includes groove, fillet, lap and corner welds in 3/16” and thicker plate welded with the work level or slightly downhill. These joints are capable of holding a large molten pool of weld metal as it freezes.

These welds are made with Jetweld electrodes because the high iron powder content in the coating produces high deposit rates to fill joints in the shortest time for economical welding.

Procedures

Lap welds . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11 Corner Welds . . . . . . . . . . . . . . . . . . . . . . . . . page 11 Groove Welds . . . . . . . . . . . . . . . . . . . . . . . . page 12 Flat Fillet Welds . . . . . . . . . . . . . . . . . . . . . . . page 14 Horizontal Fillet Welds . . . . . . . . . . . . . . . . . . page 15

Alternate Electrodes

When desired, the following alternate electrodes can be used with similar procedures:

Recommended

Alternate

Jetweld 1 (E7024-1)

Jetweld 3 (E7024)

Jetweld 1 or 3 (E7024)

Jetweld LH-3800 (E7028H8)

Jetweld Operating Techniques

Polarity and Current – Use AC for fast welding speeds, high deposit rates, and good arc characteristics. DC can be used but the resulting arc blow may complicate control of the molten puddle.

Optimum current for most jobs is 5-10 amps above the center of the electrodes range. Do not exceed the center of the range for x-ray quality deposits.

Use a Drag Technique – Tip the electrode 10 to 30° in the direc- tion of travel and make stringer beads. Weld with the electrode end lightly dragging on the work to force the molten metal out from under the electrode tip allowing adequate penetration. The smooth welds look almost like automatic welds.

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Lincoln Electric C2.410 manual High-Deposition Welding, Jetweld LH-3800 E7028H8