E-5

TROUbLESHOOTING

E-5

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PRObLEMS

POSSIbLE

(SYMPTOMS)

CAUSE

 

 

 

OUTPUT PRObLEMS

 

 

 

Machine input contactor operates

1.

Place OUTPUT TERMINAL

 

 

but machine has no weld

 

Switch to “ON”, or install a

 

 

output.Fan runs and pilot light

 

jumper from #2 to #4 on

 

 

glows.

 

machine terminal strip. If

 

 

 

 

machine weld

output

is

 

 

 

 

restored the problem is in the

 

 

 

 

wire feeder or control cable.

 

 

 

 

2.

If remote control is not being

 

 

 

 

used make certain

the

 

 

 

 

LOCAL/REMOTE

SWITCH

 

 

 

 

(SW3) is in the "Local" position.

 

 

 

3.

Check 42V Circuit Breaker in

 

 

 

 

the front panel. Reset if neces-

 

 

 

 

sary.

 

 

 

 

 

4.

Check for loose or faulty weld

 

 

 

 

cable connections.

 

 

 

 

 

5.

Trigger circuit not working.

 

 

 

 

6.

If machine functions properly in

 

 

 

 

CV modes but not in CC mode,

 

 

 

 

check for loose connections at

 

 

 

 

VRD P.C. board.

 

 

 

 

 

 

 

 

 

 

1.

Check for faulty mode switch.

 

 

Red and Green lights do not come

 

 

 

 

 

 

on for approximately 5 seconds

2.

Check for loose connections at

 

 

when switching to or powering up

 

VRD P.C. board.

 

 

 

 

in CC mode.

 

 

 

 

 

 

 

3.

Possible bad VRD P.C. Board.

 

 

 

 

 

 

 

 

1.

Check to make sure output is

 

 

Both red and green lights stay on

 

not shorted (electrode touching

 

 

in CC mode well past the 5 second

 

work).

 

 

 

 

pretest time.

 

 

 

 

 

 

 

2.

If using an across the arc Wire

 

 

 

 

Feeder, remove the clamp from

 

 

 

 

the output stud until after the 5

 

 

 

 

second pretest is complete.

 

 

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of possible cause have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

3. Uncoil output cables.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

IDEALARC® DC-600 VRD

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Lincoln Electric IM10018-A manual LOCAL/REMOTE Switch