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Lincoln Electric IM511-D manual Worlds Leader in Welding and Cutting Products

Models: IM511-D

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• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Lincoln Electric IM511-D manual Worlds Leader in Welding and Cutting Products

Contents

Date of Purchase Serial Number Code Number Model Where Purchased Multi-Process Gasoline Engine Driven Welder and Power GeneratorSafety Depends on You Sales and Service through Subsidiaries and Distributors WorldwideFOR ENGINE powered equipment SAFETYELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSARC RAYS can burn ELECTRIC SHOCK can killFUMES AND GASES can be dangerous SAFETYCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING SPARKS can cause fire or explosion SAFETYMar. ‘93 PRÉCAUTIONS DE SÛRETÉSAFETY Thank You Please Examine Carton and Equipment For Damage ImmediatelyStandby Power Information and Connection to Premises Wiring Diagram TABLE OF CONTENTSPage RECOMMENDED PROCESSES AND EQUIPMENT SPECIFICATIONSGENERAL DESCRIPTION SPECIFICATIONS MachineEngine OPTIONAL FEATURES STICK WIRE FEEDRECOMMENDED EQUIPMENT See additional warning information at front of this operator’s manual INSTALLATION INSTRUCTIONSSpark Arrester Machine GroundingBattery Connection PRE-OPERATION SERVICEWelding Output Cables TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLESAngle of Operation Connection of Lincoln Electric Wire FeedersHigh Altitude Operation Muffler RelocationRemote Output Control Connection of the LN-7 or LN-8 to the RangerConnection of the LN-742 to the Ranger High Frequency Generator for TIG welding applicationsENGINE “ON-OFF” Switch Additional Safety PrecautionsENGINE “START” Push-Button Switch “POLARITY” Switch“WELDING TERMINALS” Switch “CONTROL AT WELDER REMOTE CONTROL” Switch“IDLER” Switch Starting/Shutdown InstructionsBreak-in Period Wire Feed Constant Voltage WeldingWelding Processes Stick Constant Current Welding TIG Constant Current WeldingSUMMARY OF WELDING PROCESS 115/230 Volt Dual Voltage Receptacle Auxiliary Power115V Duplex Receptacles Maximum Current Draw from 115V Duplex Receptacles - No WeldingPower Watts Standby Power ConnectionsCONNECTION OF RANGER 9 TO PREMISES WIRING Safety Precautions MAINTENANCEEngine Adjustments Routine MaintenanceHARDWARE Battery ChargingTo prevent EXPLOSION when To prevent ELECTRICAL DAMAGE whenTROUBLE TROUBLESHOOTINGCAUSE WHAT TO DOTROUBLE IDLER SYSTEMCAUSE WHAT TO DOTROUBLE OUTPUT SYSTEMCAUSE WHAT TO DOTROUBLE OUTPUT SYSTEMCAUSE WHAT TO DORANGER 9 ONAN WIRING DIAGRAM - CODE7-19-96G L10248L10249 RANGER 9 ONAN CSA VERSION - WIRING DIAGRAM - CODE7-19-96G L10889 RANGER 9 KOHLER CSA VERSION - WIRING DIAGRAM - CODE2-20-98N RANGER 9 / K867 / K775 / LN-7 CONNECTION DIAGRAM RANGER 9 / LN-25 ACROSS THE ARC CONNECTION DIAGRAMELECTRODE CABLE TO WIRE FEED UNIT RANGER 9 / LN-7 CONNECTION DIAGRAMRANGER 9 TO K867 ADAPTER CONNECTION DIAGRAM TO LN-7 INPUT CABLE PLUG OPTIONAL K857 REMOTE CONTROLRANGER 9 / LN-742 CONNECTION DIAGRAM RANGER 9 / K867 / LN-8 CONNECTION DIAGRAMELECTRODE CABLE TO WIRE FEED UNIT 14 PIN AMPHENOLTO LN-25 INPUT CABLE PLUG K626-XX INPUT CABLE ASSEMBLY ELECTRODE CABLE TO WIRE FEED UNIT14 PIN AMPHENOL TO WORKPage 30.00 DIMENSION PRINT - RangerWARNUNG PRECAUCIONATENÇÃO AVISO DEWARNUNG AVISO DEATENÇÃO PRECAUCIONWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide