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Lincoln Electric
IM511-D manual
Models:
IM511-D
1
8
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Troubleshooting
Specifications
Install
Wiring Diagram - Code
Dimension
Maintenance
Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder
K584-XX INPUT CABLE ASSEMBLY
Battery Connection
“CONTROL AT WELDER REMOTE CONTROL” Switch
Page 8
Image 8
Page 7
Page 9
Page 8
Image 8
Page 7
Page 9
Contents
Multi-Process Gasoline Engine Driven Welder and Power Generator
Date of Purchase Serial Number Code Number Model Where Purchased
Safety Depends on You
Sales and Service through Subsidiaries and Distributors Worldwide
SAFETY
FOR ENGINE powered equipment
ELECTRIC AND MAGNETIC FIELDS may be dangerous
CALIFORNIA PROPOSITION 65 WARNINGS
ELECTRIC SHOCK can kill
ARC RAYS can burn
FUMES AND GASES can be dangerous
SAFETY
FOR ELECTRICALLY powered equipment
CYLINDER may explode if damaged
WELDING SPARKS can cause fire or explosion
SAFETY
Mar. ‘93
PRÉCAUTIONS DE SÛRETÉ
SAFETY
Please Examine Carton and Equipment For Damage Immediately
Thank You
TABLE OF CONTENTS
Standby Power Information and Connection to Premises Wiring Diagram
Page
RECOMMENDED PROCESSES AND EQUIPMENT
SPECIFICATIONS
GENERAL DESCRIPTION
SPECIFICATIONS
Machine
Engine
OPTIONAL FEATURES
STICK
WIRE FEED
RECOMMENDED EQUIPMENT
INSTALLATION INSTRUCTIONS
See additional warning information at front of this operator’s manual
Spark Arrester
Machine Grounding
PRE-OPERATION SERVICE
Battery Connection
Welding Output Cables
TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES
Connection of Lincoln Electric Wire Feeders
Angle of Operation
High Altitude Operation
Muffler Relocation
Connection of the LN-7 or LN-8 to the Ranger
Remote Output Control
Connection of the LN-742 to the Ranger
High Frequency Generator for TIG welding applications
Additional Safety Precautions
ENGINE “ON-OFF” Switch
ENGINE “START” Push-Button Switch
“POLARITY” Switch
“CONTROL AT WELDER REMOTE CONTROL” Switch
“WELDING TERMINALS” Switch
“IDLER” Switch
Starting/Shutdown Instructions
Wire Feed Constant Voltage Welding
Break-in Period
Welding Processes Stick Constant Current Welding
TIG Constant Current Welding
SUMMARY OF WELDING PROCESS
Auxiliary Power
115/230 Volt Dual Voltage Receptacle
115V Duplex Receptacles
Maximum Current Draw from 115V Duplex Receptacles - No Welding
Standby Power Connections
Power Watts
CONNECTION OF RANGER 9 TO PREMISES WIRING
MAINTENANCE
Safety Precautions
Engine Adjustments
Routine Maintenance
Battery Charging
HARDWARE
To prevent EXPLOSION when
To prevent ELECTRICAL DAMAGE when
TROUBLESHOOTING
TROUBLE
CAUSE
WHAT TO DO
IDLER SYSTEM
TROUBLE
CAUSE
WHAT TO DO
OUTPUT SYSTEM
TROUBLE
CAUSE
WHAT TO DO
OUTPUT SYSTEM
TROUBLE
CAUSE
WHAT TO DO
WIRING DIAGRAM - CODE
RANGER 9 ONAN
7-19-96G
L10248
L10249
RANGER 9 ONAN CSA VERSION - WIRING DIAGRAM - CODE
7-19-96G
L10889
RANGER 9 KOHLER CSA VERSION - WIRING DIAGRAM - CODE
2-20-98N
RANGER 9 / LN-25 ACROSS THE ARC CONNECTION DIAGRAM
RANGER 9 / K867 / K775 / LN-7 CONNECTION DIAGRAM
RANGER 9 / LN-7 CONNECTION DIAGRAM
ELECTRODE CABLE TO WIRE FEED UNIT
RANGER 9 TO K867 ADAPTER CONNECTION DIAGRAM
TO LN-7 INPUT CABLE PLUG OPTIONAL K857 REMOTE CONTROL
RANGER 9 / K867 / LN-8 CONNECTION DIAGRAM
RANGER 9 / LN-742 CONNECTION DIAGRAM
ELECTRODE CABLE TO WIRE FEED UNIT
14 PIN AMPHENOL
ELECTRODE CABLE TO WIRE FEED UNIT
TO LN-25 INPUT CABLE PLUG K626-XX INPUT CABLE ASSEMBLY
14 PIN AMPHENOL
TO WORK
Page
DIMENSION PRINT - Ranger
30.00
PRECAUCION
WARNUNG
ATENÇÃO
AVISO DE
AVISO DE
WARNUNG
ATENÇÃO
PRECAUCION
Sales and Service through Subsidiaries and Distributors Worldwide
Worlds Leader in Welding and Cutting Products
