2NOTES | Lincoln Electric IM546 guide

C-2NOTES

WELD-PAK 100

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Lincoln Electric IM546 manual 2NOTES

Contents

Safety Depends on You WELD-PAK 100 Plus Safety ARC Welding can be hazardous Cylinder may explode if damaged Electric and Magnetic Fields Iii Précautions DE Sûreté Sûreté Pour Soudage a LʼArc Please Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii INSTALLATIONA-1 Technical Specifications WELD-PAK Safety Precautions 2INSTALLATIONIdentify and Locate Components Output Connections INSTALLATIONA-3Select Suitable Location Stacking Work Cable Installation 4INSTALLATIONGUN Installation Connecting Gun Cable to the WELD-PAK INSTALLATIONA-5 Figure A.5 Requirements For Rated Output 6INSTALLATIONInput Connections Code Requirements for Input Connections Fumes and Gases can be dangerous Observe all safety information throughout this manualOPERATIONB-1 Welding Sparks can cause fire or explosion 2OPERATION Welding Operations Wire LoadingOPERATIONB-3 Sequence of Operation Wire Threading Friction Brake Adjustment4OPERATION Process Guidelines Cleaning Tip And NozzleOPERATIONB-5 Making a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire Sizes6OPERATION Overload Protection ARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARC Process Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessCommon Metals For Fcaw Innershield Process Correct Electrical Stickout ESO Correct Welding Speed Practice Electrode Voltage Setting Wire Feed Speed ooHelpful Hints Back-Stepping Machine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG Process Mild Steel Voltage Setting Wire Feed Speed ooElectrode Butt Welds Joint Types and PositionsPenetration Fillet Welds Welding In The Vertical Position Vertical-down Welding To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importance Proper Gun Handling Application Chart Optional Accessories ACCESSORIESC-1MIG Conversion 2NOTES Maintenance Safety Precautions MAINTENANCED-1Routine Maintenance Component Replacement Procedures 2MAINTENANCEGUN and Cable Maintenance For Magnum 100L GUN MAINTENANCED-3 Changing Drive Roll Changing Liner 4MAINTENANCELiner trim length MAINTENANCED-5 GUN Handle Parts 6NOTES TROUBLESHOOTINGE-1 HOW to USE Troubleshooting Guide Problems Possible Areas Symptoms Misadjustments 2TROUBLESHOOTINGTroubleshooting Guide Recommended Course of Action TROUBLESHOOTINGE-3 Feeding Problems 4TROUBLESHOOTING Welding Problems Weldpak 100 Wiring Diagram Wiring Diagrams100 2NOTES WELD-PAK Parts Main Exploded Diagram 2PARTS Description Reqʼd Complete Drive ASSEMBLY/MOTOR 4PARTS Case Front Assembly PARTS5 RECTIFIER, FAN and Bracket Assembly 6PARTS Center Panel Assembly PARTS7 Magnum 100L Assembly 8PARTS Square Wave TIG Square Wave TIG Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00 Precaucion Guards off Superseded