Main Igbt Board Removal and Replacement | Lincoln Electric V205-T

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F-53

F-53

TROUBLESHOOTING & REPAIR

MAIN IGBT BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call or 1-800-833-9353 (WELD).

DESCRIPTION

The following procedure will aid the technician in removing the main IGBT board for replace- ment.

MATERIALS NEEDED

7mm Nut driver

Phillips Head Screwdriver

Wiring Diagram

V205-T AC/DC

Image 89

Lincoln Electric V205-T service manual Main Igbt Board Removal and Replacement

Contents

Invertec V205-T AC/DC Safety Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range Installation Stacking Select Suitable LocationTilting Environmental Area Input Connections Reconnect Procedure 230V Input Attachment Plug Installation115V Input Engine Driven Generator Work Cable Connection Output Connection for StickOutput and GAS Connection for TIG Welding Figure A.1 Shielding GAS Connection Remote Control Connection V205-T AC/DC Table of Contents Operation Section General Description Safety InstructionsWelding Capability Limitations Figure B.1 Rear Control Panel Figure B.1 Figure B.2 Controls and Settings Local/Remote push button Selects the welding Step Diagram TIG DC TIG AC Indicator Parameter Default SET UP Menu Welding Polarity Output Limitations Figure B.5 Copper TIG Welding Steel TIG WeldingTips for AC TIG Welding Filler Material Protective GAS AC TIG Welding Quick Start UP DC TIG Welding Quick Start UP Accessories Table of Contents Compatible Equipment Optional AccessoriesCable Plugs TIG Torch Kits Table of Contents Maintenance Routine Maintenance Safety PrecautionsInput Filter Capacitor Discharge Procedure Table of Contents Theory of Operation Section Input Board and BUS Board Theory of OperationGeneral Description Figure E.3 Main Igbt Inverter Board Main Igbt Inverter Board Output Module Transistor Board Main TransformerOutput Module and Clamping Board Superimposition Board Output Filter Board CONTROL/DISPLAY Board High Frequency HF Board Figure E.6 Igbt Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & Repair Electric Shock can kill PC Board Troubleshooting Procedures Output Problems Function Problems Function Problems Secondary Power Board Test Welding Problems Figure F.1 External Diagnostics Troubleshooting & Repair External Diagnostics Figure F.2 Troubleshooting & Repair Internal Diagnostics LED Internal Diagnostics V205-T AC/DC Description Input Filter Capacitor Discharge Procedure Discharge Procedure Input Filter Capacitor Discharge Procedure Input Filter Board Test Input Filter Board Figure F.5 Input Filter Board V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Main Board Table F.1 Test Points LED Figure F.7 Main Igbt Inverter Board Location TP2 MF2 CONTROL/DISPLAY Board Test Control/Display Board Figure F.9 CONTROL/DISPLAY Board Location CN2 CN7 CN1 Table F.2 Plug CN1 Test Points CN1Table F.3 Plug CN2 Test Points Table F.4 Plug CN7 Test Points BUS Board Test BUS Board Table F.6 Plug CN3 Test Points Table F.5 Plug CN2 Test PointsTable F.7 Plug CN4 Test Points Table F.8 Plug CN7 Test Points CN4 CN2 Main Inverter Board Upfr Section Test Table F.10 Voltage Checks with 115 VAC Applied to Machine Figure F.14 Upfr Location on Main Board DD1 MF9 TP9 Gndpwr RL1 V205-T AC/DC Output Filter Board Test Troubleshooting and Repair Output Filter Board Figure F.18 Output Filter Board Plug CN1 Figure F.17 Output Filter Board Plug Location V205-T AC/DC Secondary Power Board Test Secondary Power Board Table F.13 Voltage Checks with 115 VAC Applied to Machine Figure F.20 Secondary Power Board Test Point Locations V205-T AC/DC Main Inverter Board Welding Logic and Inverter Section Test Figure F.21 Main Board Location Main Inverter Board Table F.17 LED Check in Stick Mode Table F.15 Feedback Voltage SignalsTable F.14 LED Functions Table F.16 Voltage Checks with 115 VAC Applied to Machine TP14 TP15 TP16 TP19 TP31 CN4/1-2 Short Circuit Ohms CN5/1-2 MF15 VDS MF12 MF16 VDS Figure F.23 Main Board Lower Left TP9 Ground Power V205-T AC/DC Input Filter Board Removal and Replacement Input Filter Board Removal and Replacement RV1 V205-T AC/DC Main Igbt Board Removal and Replacement Main Igbt Board Removal & Replacement CN2 CN1 V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement CONTROL/DISPLAY Board Removal & Replacement CN3 CN7 V205-T AC/DC Output Filter Board Removal and Replacement Removal and Replacement Casefront Mounting Screws Phillips Head Screws CN1 CN2 Output Diodes Removal and Replacement Figure F.35 Output Diode Location Output Diodes Output Transistor Removal and Replacement Output Transistor Removal and Replacement Plug CN1 5mm V205-T AC/DC Table of Contents Electrical Diagrams Section Electrical Diagrams Wiring Diagram V205-T AC/DC Standard Diagram SVM Error Reporting Form