Primary / Secondary Piping | Lochinvar 500, 90 manual

Installation & Service Manual

4Hydronic piping

Primary / Secondary Piping

Figure 4-4_Primary / Secondary Piping of a Single Boiler

MAY SUBSTITUTE

LOW LOSS HEADER

AIR SEPARATOR

M E T S Y S M O R F

DRAIN POINT (TYPICAL)

SYSTEM SUPPLY SENSOR (WHEN USED)

SYSTEM CIRCULATOR

M

E

T

S

Y

S

O

T

	NOT TO EXCEED 4 PIPE DIA OR MAX. OF 12" APART
	BALL VALVE
	(TYPICAL)
PRESSURE GAUGE
	PRESSURE RELIEF
EXPANSION TANK	VALVE
EXPANSION TANK
	TEMPERATURE / PRESSURE
	GAUGE
Y-STRAINER
(RECOMMENDED)

MAKE UP WATER

	BACK FLOW		FLOW SWITCH
	BACK FLOW	FLOW CHECK
	PREVENTER	FLOW CHECK
	PREVENTER	VALVE (TYPICAL)	DRAIN
		VALVE (TYPICAL)
	PRESSURE REDUCING
	PRESSURE REDUCING
	VALVE	BOILER CIRCULATOR
		BOILER CIRCULATOR

BOILER

UNION (TYPICAL)

NOTICE

Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

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Image 30

Lochinvar 500, 90 service manual 4Primary / Secondary Piping of a Single Boiler

Contents

Models 90,000 500,000 Btu/hr Contents Please read before proceeding Checking equipment Codes Ratings Copper-fin =B=R Rating Copper-fin Specifications Copper-fin How it works Gas connection pipe Models CWN270 Front View Model CWN399 Front View 422 Determine unit location Location of unit Determine boiler location 3Combustion Air Direct from Outside 6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Venting Conventional Negative Draft Venting SystemVent Pipe Sizes Venting Vertical Vent Termination Clearances Less from Ridge From Parapet Wall Sidewall Venting Masonry Chimney InstallationVent Materials Number Automatic Vent Damper 7CB with Vent Damper and Vent Damper Terminal Block Gas Connection Gas connectionsGas Supply Gas Pressure Test Manifold Pressure Install Piping to Control Gas Piping Gas Manifold Pressure Adjustment Procedure Clockwise to raise regulator gas pressure, counterclockwise Checking Gas Supply Pressure 4Gas Supply Pressure Combination Gas Valves Venting of Combination Gas ValvesTwo Stage Burner Control System Water Flow Switch if equipped Hydronic pipingRelief Valve Minimum Required Flow For Heating Boiler Typical Heating Boiler InstallationsLow Water Cutoff if equipped General Plumbing Rules System Temperature Rise Chart Piping of the Boiler System Water Connections Heating Boilers Only Heat Exchanger Pressure Drop ChartCirculator Pump Specifications Circulator Pump Requirements Primary/Secondary Boiler Piping Three Way Valves Boiler Flow Rates Primary / Secondary Piping 4Primary / Secondary Piping of a Single Boiler Not to Exceed 4 Pipe DIA or MAX. of 12 Apart 8Multiple Boilers Zoned with Circulators Power Venter Connection to Terminal Strip Terminal Strip WiringBoiler Operating Temperature Control Electrical connections Temperature Adjustment Pump Wiring for a Heating BoilerOperating Temperature Control Maximum SET Point Determination Locating Temperature ControlTemperature Control Settings Maximum Set Point Determination Multi-Purpose Temperature Sensor Temperature Control SensorsInlet Water Temperature Sensor Outdoor Air Temperature Sensor Outdoor Air Reset Option Installation of a Remote Sensor Boiler ApplicationInstallation of a Tank Sensor Water Heater Application Additional Temperature Controls Blocked Vent and Flame Roll-Out / Flame Interlock Switch Manual Reset High Water Temperature Limit Control Pre-start Checklist Start-upInitial Start-up Lighting Instructions 1Gas Valve 90,000 270,000 Btu/hr Models Safety Shutoff Test For Standing Pilot Ignition System To Turn OFF GAS to Appliance Operating Instructions Freeze Protection Safety Shutoff Test for Spark Ignition Pilot SystemIntermittent Pilot Spark Ignition System F9/M9 To Turn Off Gas to Appliance Water Treatment Freeze Protection for a Heating Boiler System if required Domestic water heaters Required Temperature RiseRequired Temperature Rise Domestic Water Heaters 90,000 500,000 Btu/hr Models Water Chemistry Softened Water SystemsPump Operation 1Single water heatersingle tank 2Single water heatermultiple tank 3Multiple water heatersingle tank Minimum Pump Performance Remote Sensor InstallationThermostat Settings Heat Exchanger 5Danger Warning Thermal Expansion Water Flow Switch if equippedPressure Only Relief Valve Cathodic Protection Owner maintenance Maintenance and annual startupService technician See the User’s Information Manual for instructions Maintenance Check Expansion Tank Check Relief Valve Combustion Air Adjustment Check All WiringCheck Control Settings Perform Start-up and Checks Inspect and Clean Burner Heat Exchanger / Burner AccessInspection and Cleaning Procedure Inspection of Heat Exchanger Waterways Pilot Flame Adjustment ProcedureClear Area Water Circulating Pump Review with owner Gas Train and Controls Troubleshooting Pilot or replace Wiring Diagram F1 Unit DiagramsSchematic Diagram F1 Unit 90,000 270,000 Btu/hr Models Schematic Diagram F9 Unit Wiring Diagram F9 Unit315,000 399,999 Btu/hr Models Diagrams Diagrams Page Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10