Models 90,000 500,000 Btu/hr
Contents
Checking equipment
Please read before proceeding
Codes
Copper-fin =B=R Rating
Ratings
Copper-fin Specifications
Gas connection pipe
Copper-fin How it works
Models CWN270 Front View Model CWN399 Front View
422
Location of unit
Determine unit location
3Combustion Air Direct from Outside
Determine boiler location
6Combustion Air from Outside Single Opening
Minimum Recommended Combustion AIR Supply to Equipment Room
Venting
Conventional Negative Draft Venting System
Vent Pipe Sizes
Venting
Less from Ridge From Parapet Wall
Vertical Vent Termination Clearances
Number
Masonry Chimney Installation
Vent Materials
Sidewall Venting
7CB with Vent Damper and Vent Damper Terminal Block
Automatic Vent Damper
Manifold Pressure
Gas connections
Gas Supply Gas Pressure Test
Gas Connection
Gas Piping
Install Piping to Control
Clockwise to raise regulator gas pressure, counterclockwise
Gas Manifold Pressure Adjustment Procedure
4Gas Supply Pressure
Checking Gas Supply Pressure
Combination Gas Valves
Venting of Combination Gas Valves
Two Stage Burner Control System
Water Flow Switch if equipped
Hydronic piping
Relief Valve
General Plumbing Rules
Typical Heating Boiler Installations
Low Water Cutoff if equipped
Minimum Required Flow For Heating Boiler
Piping of the Boiler System
System Temperature Rise Chart
Circulator Pump Requirements
Heat Exchanger Pressure Drop Chart
Circulator Pump Specifications
Water Connections Heating Boilers Only
Primary/Secondary Boiler Piping
Boiler Flow Rates
Three Way Valves
4Primary / Secondary Piping of a Single Boiler
Primary / Secondary Piping
Not to Exceed 4 Pipe DIA or MAX. of 12 Apart
8Multiple Boilers Zoned with Circulators
Electrical connections
Terminal Strip Wiring
Boiler Operating Temperature Control
Power Venter Connection to Terminal Strip
Temperature Adjustment
Pump Wiring for a Heating Boiler
Operating Temperature Control
Maximum Set Point Determination
Locating Temperature Control
Temperature Control Settings
Maximum SET Point Determination
Outdoor Air Temperature Sensor
Temperature Control Sensors
Inlet Water Temperature Sensor
Multi-Purpose Temperature Sensor
Outdoor Air Reset Option
Installation of a Remote Sensor Boiler Application
Installation of a Tank Sensor Water Heater Application
Additional Temperature Controls
Manual Reset High Water Temperature Limit Control
Blocked Vent and Flame Roll-Out / Flame Interlock Switch
Pre-start Checklist
Start-up
Initial Start-up
1Gas Valve 90,000 270,000 Btu/hr Models
Lighting Instructions
To Turn OFF GAS to Appliance
Safety Shutoff Test For Standing Pilot Ignition System
Operating Instructions
To Turn Off Gas to Appliance
Safety Shutoff Test for Spark Ignition Pilot System
Intermittent Pilot Spark Ignition System F9/M9
Freeze Protection
Freeze Protection for a Heating Boiler System if required
Water Treatment
Domestic Water Heaters 90,000 500,000 Btu/hr Models
Required Temperature Rise
Required Temperature Rise
Domestic water heaters
Water Chemistry
Softened Water Systems
Pump Operation
1Single water heatersingle tank
2Single water heatermultiple tank
3Multiple water heatersingle tank
Heat Exchanger
Remote Sensor Installation
Thermostat Settings
Minimum Pump Performance
5Danger Warning
Cathodic Protection
Water Flow Switch if equipped
Pressure Only Relief Valve
Thermal Expansion
See the User’s Information Manual for instructions
Maintenance and annual startup
Service technician
Owner maintenance
Maintenance
Check Relief Valve
Check Expansion Tank
Perform Start-up and Checks
Check All Wiring
Check Control Settings
Combustion Air Adjustment
Inspect and Clean Burner
Heat Exchanger / Burner Access
Inspection and Cleaning Procedure
Water Circulating Pump
Pilot Flame Adjustment Procedure
Clear Area
Inspection of Heat Exchanger Waterways
Gas Train and Controls
Review with owner
Troubleshooting
Pilot or replace
90,000 270,000 Btu/hr Models
Diagrams
Schematic Diagram F1 Unit
Wiring Diagram F1 Unit
Schematic Diagram F9 Unit
Wiring Diagram F9 Unit
315,000 399,999 Btu/hr Models
Diagrams
Diagrams
Page
Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10